Drum and IBC Filling Machine for 20L–1000L Containers
الـ GLZON Drum and IBC Filling Machine is designed for filling liquids into different sizes of industrial containers.
It can handle small containers, large drums, and IBC tanks. Therefore, one filling system can be used for several packaging formats.
The machine can be configured for 20L and 25L containers, 200L drums, 1000L IBCs, and other customized container sizes.
It is suitable for food, chemical, household product, lubricant, and other liquid filling applications.
Main Features
The GLZON drum and IBC filling system can include:
- Filling range from 20L to 1000L+
- Multi-container pallet filling
- Drum and IBC filling
- Top filling
- Bottom filling
- Adjustable filling arm
- Dipping filling nozzle
- Easy-clean filling nozzle
- Weighing filling system
- Flow meter filling option
- Mass flow meter option
- Mobile machine platform
- Customized nozzle materials
- Multiple container size compatibility
- Customized filling configurations
The final configuration depends on the liquid, container, filling volume, and required production process.
Multiple Container Filling
One important advantage of this filling machine is its ability to handle different container sizes.
The reference filling concept supports:
- 20L containers
- 25L containers
- 200L drums
- 205L drums
- 1000L IBC containers
Larger or customized containers can also be considered according to the required filling application.
The source system is designed for a filling range from 20L to 1000L+.
Multi-Drum Pallet Filling
The machine can fill several containers while they remain on the same pallet.
For example, a reference pallet configuration can handle:
- Up to 16 × 20L or 25L containers per layer
- Up to 2 layers
- Up to 32 small containers per pallet
- 4 × 205L drums
- 1 × 1000L IBC
These figures come from the reference machine configuration and should be confirmed against the final GLZON design.
Adjustable Filling Arm
The filling arm can move around the pallet.
This allows the operator to position the filling nozzle above different containers without moving every container individually.
The main arm can also move vertically.
As a result, the machine can work with containers at different heights or with multiple container layers.
Top Filling and Bottom Filling
Different liquids require different filling methods.
Top Filling
Top filling is suitable for many non-foaming liquids.
The nozzle fills the container from the upper position.
This provides a simple and efficient filling process.
Bottom Filling
Bottom filling can be used for products that create foam during filling.
The nozzle enters the container before filling begins.
It can then rise as the liquid level increases.
This method can help reduce foaming and splashing.
The reference design specifically supports top filling for non-foaming products and bottom filling for foaming products.
Weighing Filling System
The drum filling machine can be combined with a weighing platform.
The container is placed on the weighing system before filling starts.
The control system then monitors the filled weight.
Once the target value is reached, filling stops.
This configuration is useful when filling quantity needs to be controlled by weight.
Flow Meter Filling Option
A flow meter can also be used to control the filling process.
The system measures the liquid passing through the filling line.
When the preset filling quantity is reached, the valve closes.
Depending on the application, the filling machine can work with:
- Weighing platform
- Flow meter
- Mass flow meter
The source machine supports interfaces for all three measurement methods.
Easy-Clean Filling Nozzle
The filling nozzle can be designed for easy disassembly.
This makes cleaning and maintenance easier.
It is especially useful when the machine handles products that require regular cleaning or frequent product changes.
Filling Nozzle Material Options
Different liquids may require different nozzle materials.
Depending on the application, suitable filling components can be selected.
Reference options include:
- 316 stainless steel
- Hastelloy
- PVDF
- PTFE seals
- Viton seals
The correct material should always be selected according to the chemical properties of the customer’s liquid. The reference machine lists these material options for its filling nozzles and seals.
Reference Technical Specifications
| Specification | Reference Configuration |
|---|---|
| Machine Type | Drum and IBC Filling Machine |
| Filling Range | 20L–1000L+ |
| Small Container Size | 20L / 25L |
| Drum Size | Approx. 200L / 205L |
| IBC Size | Approx. 1000L |
| Filling Method | Top Fill / Bottom Fill |
| Measurement | Weight / Flow Meter / Mass Flow Meter |
| Small Containers | Up to 16 per layer |
| Maximum Layers | 2 |
| Containers per Pallet | Up to 32 × 20L/25L |
| Large Drums | Up to 4 × 205L per pallet |
| IBC | 1 × 1000L |
| Filling Arm | Adjustable |
| Mobile Platform | Optional |
| Nozzle Material | Application Dependent |
Note: These are reference parameters based on the analyzed machine. Final GLZON specifications should be confirmed according to the customer’s actual requirements.
Suitable Liquids
The drum and IBC filling system can be configured for different industrial liquids.
Typical applications may include:
- Edible oil
- Lubricating oil
- Detergent
- Cleaning liquid
- Liquid chemicals
- Food liquids
- Household products
- Industrial liquids
- Water-based products
- Other free-flowing liquids
The liquid properties must be confirmed before selecting the filling system.
Suitable Industries
Chemical Industry
The machine can be configured for filling different liquid chemical products.
The correct contact materials should be selected according to the product.
Food and Beverage Industry
Suitable configurations can be developed for food-grade liquid products.
Lubricant Industry
The machine can be used for oils, lubricants, and similar industrial fluids.
Household Products
It can also be configured for detergents, cleaners, and other liquid household products.
Industrial Manufacturing
The system is suitable for companies that fill bulk liquids into drums, containers, or IBC tanks.
Mobile Filling System
The filling machine can be installed on a mobile platform.
Wheels or forklift lifting points can make it easier to move the system between production areas.
This is useful when one filling machine needs to serve several filling locations.
How the Filling Process Works
First, containers are positioned on the pallet or weighing platform.
Next, the operator moves the filling nozzle to the required container.
The nozzle is then positioned for top or bottom filling.
After that, the filling cycle begins.
The system monitors either weight or liquid flow.
Once the target quantity is reached, filling stops.
Finally, the filling nozzle moves to the next container.
This process continues until all containers on the pallet are filled.
Optional Configurations
GLZON can configure the filling system according to the production process.
Possible options include:
- Weighing platform
- Load cells
- Flow meter
- Mass flow meter
- Bottom filling nozzle
- Top filling nozzle
- Mobile base
- Roller conveyor
- Pallet conveyor
- Drum positioning system
- Filling lance
- Customized filling valve
- PLC control
- Touchscreen control
- Product feeding pump
- Customized product-contact materials
Options should be selected according to the actual application.
Why Choose GLZON?
GLZON provides customized liquid filling and packaging equipment.
Before recommending a drum filling machine, we consider:
- Liquid type
- Liquid viscosity
- Foaming characteristics
- Container size
- Filling volume
- Required filling accuracy
- Production capacity
- Container arrangement
- Filling method
- Product-contact material
- Factory layout
- Required automation level
Therefore, the filling system can be designed around your production requirements.
Customized Drum and IBC Filling Solution
To prepare the correct machine configuration, please provide:
- Liquid name
- Liquid viscosity
- Whether the liquid foams
- Container type
- Container dimensions
- Filling volume
- Required filling accuracy
- Required filling capacity
- Number of containers per pallet
- Required contact material
- Factory voltage
- Available compressed air
- Required upstream equipment
- Required downstream equipment
GLZON can then recommend a suitable filling solution.
Request a Drum and IBC Filling Machine Quotation
Are you looking for a reliable drum and IBC filling machine manufacturer?
GLZON provides customized filling machines for small containers, industrial drums, and IBC tanks.
Send us your liquid type, container size, filling volume, and required capacity.
We can recommend a suitable 20L filling machine, 200L drum filler, 1000L IBC filling machine, or multi-container pallet filling system.
Contact GLZON for machine specifications, price, and quotation.
Frequently Asked Questions
What container sizes can the machine fill?
The reference system covers approximately 20L to 1000L+ containers.
Can one machine fill both drums and IBCs?
Yes. The filling system can be configured for smaller containers, drums, and IBC tanks.
Can it fill several drums on one pallet?
Yes. The reference arrangement supports up to 4 × 205L drums on one pallet.
Can it fill 1000L IBC containers?
Yes. The reference filling system supports a 1000L IBC container.
Can it fill foaming liquids?
The filling system can use bottom filling for liquids that create foam during filling.
Does the machine use weighing?
A weighing platform can be used. Flow meter and mass flow meter measurement are also possible in the reference design.
Can GLZON customize the machine?
Yes. The final configuration can be selected according to the product, container, filling method, measurement method, and production requirements.