1 Nozzle Explosion-proof Laundry Detergent Semi-automatic Pail/Tin Filling Machine

1 Nozzle Explosion-Proof Laundry Detergent Semi-Automatic Pail/Tin Filling Machine

Overview

The 1 Nozzle Explosion-Proof Laundry Detergent Filling Machine is designed for safe, precise, and efficient filling of liquid detergents into pails, tins, or drums. With ATEX/IECEx certification for hazardous environments and a semi-automatic operation, it ensures reliability and compliance in industries handling flammable or combustible liquids like laundry detergents.

Key Features

1. Explosion-Proof Design

• ATEX/IECEx Certified: Safe for use in Zone 1/21 hazardous areas (flammable liquids).
• Spark-Resistant Components: All electrical parts meet explosion-proof standards.
• Inert Gas Option: Nitrogen blanketing to prevent ignition during filling (optional).

2. Semi-Automatic Operation

• Single Nozzle Efficiency: Fills 1 container at a time with high accuracy (ideal for small to medium batches).
• Foot Pedal Control: Start/stop filling with a foot pedal for hands-free operation.
• Manual Container Placement: User loads containers onto the weighing platform or filling station.

3. Precision & Speed

• Flow Meter Control: Adjustable flow rates (e.g., 50–200 L/min) for optimal speed without splashing.
• Accuracy: ±0.2% consistency, with optional weight verification for ±0.1% precision.
• Drip-Free Valve: Anti-drip system prevents leaks and mess between fills.

4. Safety & Compliance

• Static Grounding: Automatic earthing system to eliminate static sparks.
• Emergency Stop: Redundant buttons and alarms for immediate shutdown.
• Overfill Protection: Automated shutoff when target volume is reached.
• Material Compatibility: 304/316L stainless steel construction for corrosion resistance.

5. Versatility

• Container Types: Suitable for pails (5–30L), tins, drums, or IBC totes.
• Liquid Compatibility: Ideal for laundry detergents, surfactants, solvents, and thin chemicals.
• Custom Nozzles: Fixed or flexible hose options for top-fill, bottom-fill, or immersion filling.

6. Environmental & Sustainability

• Nitrogen Purge (Optional): Inert gas purging to prevent foaming or oxidation.
• Easy Cleaning: Removable components and sloped surfaces for quick sanitization.

Optional Enhancements

• Weight Integration: Connectivity with checkweighers for 100% post-fill verification.
• Level Sensors: Radar/ultrasonic sensors for automatic stop at target fill level.
• Data Logging: USB/Ethernet export for batch records and traceability.
• Additional Nozzles: Upgrade to multi-nozzle systems for higher throughput.

Technical Specifications

• Filling Capacity: Up to 200L per cycle (adjustable volume).
• Flow Rate: 50–200 L/min (customizable via flow meter).
• Accuracy: ±0.2% (improves to ±0.1% with weight integration).
• Materials: 304/316L stainless steel, PTFE seals, and explosion-proof coatings.
• Power: 220V/380V (single-phase or three-phase), 1.5–3 kW.
• Dimensions: Compact footprint (e.g., 1m x 0.8m x 2m) with adjustable height.
• Environment: Suitable for indoor/outdoor use in -20°C to 50°C environments.

Applications

• Laundry Detergents: Liquid, gel, or concentrated detergent formulations.
• Chemicals: Solvents, thinners, and flammable industrial fluids.
• Food & Beverage: Edible oils, sauces, or syrups (with appropriate material selection).
• Pharmaceuticals: Non-hazardous liquid medications or APIs.

Benefits

1. Safety First: Explosion-proof design ensures compliance with hazardous area regulations.
2. User-Friendly: Semi-automatic operation reduces training requirements and operational errors.
3. Precision Filling: Consistent volumes minimize product waste and rework.
4. Low Maintenance: Robust construction and sealed components reduce downtime.
5. Scalability: Easily upgradeable to fully automatic or multi-nozzle systems for future growth.

Why Choose This Machine?

This semi-automatic filling machine offers a balance of safety, accuracy, and affordability for small to medium-scale production of hazardous liquids like laundry detergents. Its ATEX certification and versatile design make it ideal for industries requiring reliable, compliant, and efficient filling solutions.

Ready to streamline your detergent filling process? Contact us for a customized quote, site assessment, or demo!