10L Fully Automatic Three-head Barrel Filling Machine

A 10L Fully Automatic Three-Head Barrel Filling Machine is designed for high-speed, precise, and efficient filling of liquids into 10-liter barrels or containers. This machine is commonly used in industries such as food and beverage, chemicals, pharmaceuticals, and oil and lubricants. Below is a detailed overview of its features, benefits, applications, and key considerations:

Key Features:

1. Fully Automatic Operation:

   • Three-Head Design: Three independent filling heads allow for simultaneous filling of multiple barrels, increasing productivity.
   • PLC Control: Programmable logic controller ensures accurate and repeatable filling cycles.
   • Touchscreen Interface: User-friendly HMI (Human-Machine Interface) for easy operation and parameter adjustments.

2. Precision Filling:

   • High-Accuracy Sensors: Ensures ±10-50ml accuracy for 10L containers, reducing product wastage.
   • Volumetric or Gravimetric Filling: Depending on the model, it can measure by volume or weight for precise filling.
   • Adjustable Filling Speeds: Prevents spills and overfilling, especially for viscous or foaming liquids.

3. Versatility:

   • Multiple Container Sizes: Can handle various container sizes (e.g., 5L, 10L, 20L) with minimal adjustments.
   • Liquid Compatibility: Suitable for filling water, oils, chemicals, syrups, sauces, and more.
   • Nitrogen Blanketing (Optional): Preserves product freshness by purging oxygen before sealing.

4. Sealing and Capping:

   • Automatic Sealing: Seals barrels with lids or caps after filling, ensuring leak-proof closures.
   • Tightening Mechanism: Ensures secure caps or lids, preventing contamination or spillage.

5. Hygienic Design:

   • Stainless Steel Construction: 304/316 stainless steel contact parts for corrosion resistance and hygiene.
   • Easy Cleaning: Smooth surfaces and removable components simplify sanitation.
   • Food-Grade Materials: Compliant with food safety standards (e.g., CE, FDA, NSF).

6. Safety Features:

   • Emergency Stop Button: Halts operation immediately in case of emergencies.
   • Overflow Protection: Detects and prevents overfilling to avoid spills.
   • Interlocking Guards: Protects operators during maintenance or adjustments.

7. Dust and Spill Control:

   • Integrated Drip Trays: Collects spills and drips, keeping the work area clean.
   • Sealed Hoses and Valves: Minimizes product leakage and contamination.

8. Customizable Options:

   • Date/Batch Coding: Optional printers for labeling barrels with expiration dates or batch numbers.
   • Conveyor Systems: Automates barrel transport to downstream processes like labeling or palletizing.
   • Level Sensors: Detects fill levels and adjusts flow rates accordingly.

9. Efficiency:

   • High Throughput: Capable of filling up to 600-1200 barrels per hour, depending on the model and product viscosity.
   • 24/7 Operation: Designed for continuous use with minimal downtime.

Benefits:

• Precision and Consistency: Accurate filling reduces product waste and ensures uniform fill levels.
• Hygiene and Safety: Stainless steel construction and sealed components meet food safety standards.
• Efficiency: Automated operation increases productivity and reduces labor costs.
• Product Integrity: Optional nitrogen blanketing preserves product freshness and prevents oxidation.
• Versatility: Suitable for a wide range of liquids and container sizes.
• Low Maintenance: Robust design and easy-to-clean components minimize downtime.

Applications:

1. Food and Beverage: Filling syrups, sauces, oils, juices, or alcoholic beverages into 10L barrels.
2. Chemicals and Pharmaceuticals: Packaging liquid chemicals, solvents, or pharmaceutical formulations.
3. Oil and Lubricants: Filling motor oils, hydraulic fluids, or greases into barrels.
4. Industrial Products: Packaging cleaning agents, adhesives, or industrial fluids.
5. Water Treatment: Filling treated water or disinfectants into barrels for distribution.

Operation Steps:

1. Container Placement:

   • An empty 10L barrel is placed under one of the three filling heads via an infeed conveyor or manually.

2. Filling:

   • The machine measures the required volume or weight of liquid using sensors and fills the barrel through a nozzle.
   • For viscous liquids, a pump or gravity system ensures smooth filling.

3. Sealing/Capping:

   • After filling, the machine automatically places a lid or cap on the barrel and tightens it securely.

4. Discharging:

   • The filled and sealed barrel is discharged onto an outfeed conveyor for further handling (e.g., labeling, palletizing).

5. Cleanup:

   • Drip trays and sealed components minimize spills, keeping the machine and work area clean.

Considerations When Purchasing:

1. Product Type: Ensure the machine is suitable for your specific liquid (e.g., viscosity, foaming, or corrosive properties).
2. Output Requirements: Choose a model with the appropriate speed (barrels per hour) for your production needs.
3. Container Compatibility: Verify compatibility with your barrels (e.g., size, shape, material).
4. Hygiene Standards: Check compliance with food safety regulations (e.g., FDA, CE, NSF).
5. Customization Needs: Consider additional features like nitrogen blanketing, coding systems, or integration with other equipment.
6. Maintenance and Training: Ensure the machine is easy to clean and maintain, and that operators receive proper training.
7. Budget: Fully automatic machines are more expensive than manual or semi-automatic options but offer long-term efficiency gains.

Why Choose This Machine?

This machine combines precision, hygiene, and efficiency, making it ideal for filling liquids into 10L barrels. The three-head design maximizes productivity, while the automated system reduces labor costs and minimizes product waste. It’s a reliable solution for industries seeking scalable, high-quality filling operations.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com