2 Nozzles High Efficiency Filling Machines 5 Gallon Pail Filling Equipment for Resin 3

A 2 Nozzles High Efficiency Filling Machine for 5 Gallon Pails designed for resin filling is a specialized industrial solution that combines speed, accuracy, and durability to handle the viscous nature of resins. Below is a detailed overview of this equipment, including its features, benefits, technical specifications, and applications.

Key Features:

1. High Efficiency Dual Nozzles:

   • Simultaneous filling of two 5-gallon pails at once, significantly reducing production time.
   • Increased throughput for high-volume operations.

2. Precision Filling:

   • Advanced flow meters and sensors ensure ±0.5% accuracy in filling volumes.
   • Adjustable flow rates to accommodate the viscosity of different resins (e.g., epoxy, polyester, or urethane).
   • Prevents overfilling and product waste.

3. Viscosity Handling:

   • Designed to handle high-viscosity materials (e.g., resins with viscosities up to 10,000 cP or higher).
   • Options for pneumatic or electric pumps to manage thick or thixotropic resins.

4. Material Compatibility:

   • Constructed from corrosion-resistant materials such as stainless steel (304/316), PTFE, or chemical-resistant alloys.
   • Suitable for both solvent-based and water-based resins.

5. User-Friendly Operation:

   • Touchscreen interface with preset filling parameters for different resin types and container sizes.
   • Real-time monitoring of filling levels, speed, and volume.
   • Easy adjustment for container changes (e.g., 5-gallon pails, drums, or IBCs).

6. Safety Features:

   • Leak-proof system: Prevents drips and spills during operation.
   • Static grounding: Eliminates static buildup when handling flammable resins.
   • Emergency stop: Quick shutdown in case of hazards.
   • Drip trays and spill containment to prevent contamination.

7. Maintenance Ease:

   • CIP (Clean-In-Place) or COP (Clean-Out-of-Place) options for easy cleaning.
   • Removable nozzles, hoses, and filters for thorough sanitation.
   • User-friendly interface for quick troubleshooting and adjustments.

8. Environmental Protection:

   • Fume containment systems to minimize operator exposure to resin fumes.
   • Options for integrating with ventilation systems or extraction hoods.

Technical Specifications (Example):

• Filling Capacity: Up to 500 L/min (adjustable based on nozzle configuration).
• Accuracy: ±0.5% (depending on product viscosity and container size).
• Nozzles: 2 high-efficiency nozzles for simultaneous filling.
• Container Sizes: Primarily designed for 5-gallon pails, but can be adapted for other sizes (e.g., drums, IBCs).
• Power Requirements: Electric (220V/380V, 50Hz/60Hz) or pneumatic operation.
• Materials: Stainless steel (304/316), PTFE, or chemical-resistant alloys.
• Certifications: CE, ATEX (if required for flammable resins), and others as needed.

Applications:

1. Resin Manufacturing:

   • Filling 5-gallon pails with epoxy, polyester, or urethane resins for industrial use.
   • Ensures consistent quality and reduces waste.

2. Composite Production:

   • Filling containers with resins used in composite manufacturing (e.g., fiberglass, carbon fiber).
   • High precision ensures accurate dosing for large-scale production.

3. Coatings and Adhesives:

   • Filling pails with resin-based coatings, adhesives, or sealants.
   • Versatile enough to handle thick or viscous products.

4. Construction and Architecture:

   • Filling pails with construction resins, waterproofing agents, or sealants.
   • Durable design withstands harsh environments.

5. DIY and Retail Products:

   • Filling small to medium-sized containers (e.g., 5-gallon pails) for retail sale.
   • Ensures consistency and brand integrity.

Benefits:

1. High Throughput: Dual nozzles allow for faster filling, reducing production time and labor costs.
2. Precision: Accurate flow control ensures consistent product quality and reduces waste.
3. Versatility: Suitable for a wide range of industries and resin types (e.g., epoxy, polyester, urethane).
4. Durability: Corrosion-resistant materials and robust construction ensure longevity in demanding environments.
5. Safety: Leak-proof systems and static grounding minimize risks when handling hazardous materials.
6. Low Maintenance: Easy cleaning and user-friendly interface minimize downtime.

Considerations:

1. Resin Viscosity: Ensure the machine is equipped to handle the viscosity of your resin. Higher-viscosity resins may require pneumatic pumps or heating elements.
2. Container Size: Choose a machine with adjustable filling parameters if you need to accommodate different container sizes (e.g., drums, IBCs, bottles).
3. Environment: For flammable or explosive environments, opt for explosion-proof (ATEX) certification.
4. Customization: Work with the manufacturer to tailor the machine to your specific needs (e.g., automation level, material compatibility).
5. Maintenance: Regular cleaning and servicing are essential to maintain performance and longevity.

Conclusion:

A 2 Nozzles High Efficiency Filling Machine for 5 Gallon Pails is an ideal solution for manufacturers of resins and other high-viscosity liquids. Its combination of speed, accuracy, and durability makes it suitable for a wide range of applications, from industrial resin production to DIY retail products. Whether you’re looking to automate your production line or improve filling accuracy, this machine offers a reliable and scalable solution.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com