200L Fully Automatic Drum Filling Machine High-Speed Precision Filling

200L Fully Automatic Drum Filling Machine: High-Speed Precision Filling

Overview

The 200L Fully Automatic Drum Filling Machine is a high-speed, precision-engineered solution designed for efficient filling of 200-liter drums with liquids such as chemicals, oils, lubricants, food grade products, and pharmaceuticals. It integrates advanced automation, safety features, and customizable options to meet industrial demands while ensuring accuracy, speed, and compliance.

Key Features

1. High-Speed Filling

   • Capable of filling up to 60 drums per hour (dependent on product viscosity and container size).
   • Servo-controlled filling nozzle for rapid, precise dispensing.

2. Precision & Accuracy

   • Weight-Based Filling: High-precision load cells (±0.1% accuracy) ensure exact fill volumes.
   • Flow Rate Control: Adjustable speed settings for thin liquids, viscous oils, or high-density chemicals.
   • Drift-Free Cutoff: Prevents overfilling and dripping during nozzle retraction.

3. Full Automation

   • Touchscreen HMI Controls: Easy setup for recipes, batch sizes, and real-time monitoring.
   • Automated Conveyor System: Seamless loading/unloading of drums with roll-in/roll-out conveyors.
   • Integrated Lid Sealing: Optional automatic drum sealer for tamper-evident closures.

4. Safety & Compliance

   • ATEX/IECEx Certification: Safe for hazardous environments (Zone 1/21).
   • Static Grounding & Nitrogen Blanketing: Eliminates spark risks and oxidation.
   • Interlocked Safety Doors: Prevents access during operation.
   • Spill Tray & Containment: Catches drips or leaks for easy cleanup.

5. Material & Durability

   • Stainless Steel Construction: 316L grade for corrosion resistance and compatibility with aggressive chemicals.
   • Chemical-Resistant Seals & Hoses: Long lifespan even with harsh products.

6. Customization Options

   • Product-Specific Nozzles: For oils, detergents, or high-viscosity fluids.
   • Integrated LN2 Cooling: Prevents vapor buildup in flammable liquids (optional).
   • Batch Tracking: Barcode scanners and RFID compatibility for traceability.

7. Advanced Filtration & Containment

   • Inline Filters: Remove contaminants from the product stream.
   • Vacuum Purging: Minimizes product waste during nozzle purging.

Technical Specifications

• Filling Range: 2–200 liters per drum.
• Speed: Up to 60 drums/hour (dependent on product viscosity).
• Accuracy: ±0.1% of target weight.
• Materials: 316L stainless steel (optional Hastelloy for extreme corrosion resistance).
• Power: 220V/50Hz or 110V/60Hz (energy-efficient motors).
• Certifications: ATEX/IECEx, CE, ISO, NSF (food/pharma models).

Applications

• Chemicals: Solvents, acids, bases, and specialty chemicals.
• Oils & Lubricants: Engine oil, gear oil, grease, and industrial lubricants.
• Food & Pharma (Optional): Edible oils, pharmaceutical syrups, and APIs.
• Industrial Fluids: Diesel, fuel additives, and water treatment chemicals.
• Cleaning Products: Detergents, disinfectants, and surfactants.

Operation Steps

1. Load Drum: Roll the drum onto the conveyor and position it under the filling nozzle.
2. Select Recipe: Use the HMI to choose the product, fill volume, and flow rate.
3. Automated Filling: The machine lowers the nozzle, purges air, and fills to the target weight.
4. Sealing & Verification: Nozzle retracts, and the system confirms weight/volume accuracy.
5. Unload & Repeat: Conveyor rolls the filled drum away for sealing or labeling.

Benefits

1. Labor Efficiency: Full automation reduces manual intervention and labor costs.
2. Consistency: High-precision filling ensures product uniformity and reduces waste.
3. Safety: ATEX certification, static grounding, and interlocks minimize risk in hazardous environments.
4. Scalability: Customizable for small batches or high-throughput production lines.
5. Data Integration: Ethernet connectivity enables integration with MES/ERP systems for traceability.

Why Choose This Machine?

This 200L fully automatic drum filling machine combines speed, precision, and safety for versatile applications in chemical, oil, and manufacturing industries. Its robust design, compliance with international standards, and customizable features make it ideal for businesses seeking reliable, high-performance filling solutions.

Contact us for a tailored quote or demo!

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com