5 Gallon Weighing Filling Machine with Automatic Cap Placement

Overview

Our state-of-the-art 5 Gallon Weighing Filling Machine is designed to meet the rigorous demands of industries requiring precise and efficient filling of chemical, paint, coating, and other liquid products. Equipped with advanced features such as automatic cap placement, this machine ensures a seamless and reliable production process from start to finish.

Key Features

Precision Weighing Filling System:

• Accurate Weighing Technology: Utilizes high-precision load cells to ensure accurate fill amounts, reducing product wastage and ensuring consistent quality.
• Adjustable Fill Volume: Easily adjustable to accommodate different container sizes and fill volumes up to 5 gallons.
• No-Drip Filling Mechanism: Prevents drips and spills, maintaining cleanliness and minimizing waste.

Automatic Cap Placement:

• Integrated Capping System: Seamlessly places caps on filled containers with precision and speed, ensuring a secure seal every time.
• Compatible with Various Cap Types: Suitable for screw caps, snap caps, and other common cap types used in the industry.
• Magnetic Torque Control: Ensures consistent cap tightness, preventing over-tightening or under-tightening.

High-Speed Operation:

• Rapid Filling and Capping: Capable of processing a high number of containers per minute, enhancing productivity.
• Real-Time Monitoring: Touchscreen interface displays real-time data on fill volume, capping status, and production count for easy monitoring and quality control.

User-Friendly Controls:

• Intuitive Touchscreen Interface: Simplifies machine operation, parameter setting, and troubleshooting.
• Quick Changeover: Tool-free adjustments allow for rapid changeover between different product runs, minimizing downtime.
• Safety Lockouts: Ensures operator safety by preventing machine operation during setup or maintenance.

Durable Construction:

• Stainless Steel Framework: Constructed from high-quality stainless steel (304/316 grade) for durability, corrosion resistance, and compliance with hygiene standards.
• Easy-to-Clean Design: Components are designed for easy disassembly and sanitation, ensuring a hygienic production environment.
• Robust Drive System: Reliable motors and transmission components ensure smooth operation and long service life.

Integrated Quality Assurance:

• Inline Inspection System: Detects improper fills, missing caps, or incorrect labels during the production process.
• Automated Reject Mechanism: Automatically removes defective containers from the production line for quality control.
• Data Logging & Reporting: Records production data for traceability and performance analysis.

Customization Options:

• Modular Design: Allows for customization based on specific operational needs, including additional filling heads, cappers, or labelers.
• Conveyor Integration: Seamlessly connects with existing conveyor systems for end-to-end automation.
• Specialized Attachments: Available for date coding, batch numbering, or other specialized functions.

Space-Efficient Layout:

• Compact Footprint: Optimized design maximizes floor space utilization in production facilities.
• Versatile Installation: Can be integrated into existing production lines or used as a standalone unit.

Applications

• Chemical Industry: Perfect for filling a wide range of chemicals, solvents, and industrial liquids.
• Paint and Coating Industry: Suitable for filling paint cans, varnish, and other coating products.
• Food and Beverage Industry: Ideal for filling syrups, sauces, and other viscous liquids.
• Pharmaceutical Field: Capable of handling medicinal liquids, ointments, and other pharmaceutical products with precision.
• Specialty Markets: Ideal for niche products that require hygienic and accurate packaging solutions.

Technical Specifications:

• Filling Range: Adjustable up to 5 gallons per container
• Filling Speed: Up to [X] containers per minute (depending on model)
• Capping Speed: Up to [X] caps per minute
• Labeling Speed: Up to [X] labels per minute
• Accuracy: ±[X]% of set value
• Material: Stainless Steel 304/316
• Power Supply: [Specify voltage and phase]
• Dimensions: [Length] x [Width] x [Height] (customizable based on configuration)
• Weight: [Approximate weight]

Benefits:

• Enhanced Productivity: Streamlines the entire bottling process, reducing labor costs and increasing output.
• Waste Reduction: Accurate filling and capping minimize product wastage and maximize raw material usage.
• Consistency: Ensures uniform product quality across all containers, enhancing brand reputation.
• Flexibility: Easily adaptable to different products and container sizes with minimal downtime.
• Hygiene: Robust construction and easy-to-clean design maintain high sanitary standards.
• Cost Efficiency: Affordable investment with low maintenance requirements and long service life.

Conclusion

Invest in our state-of-the-art 5 Gallon Weighing Filling Machine to elevate your production capabilities while ensuring precision, efficiency, and hygiene. Whether you're a startup or an established business, this versatile system offers the perfect blend of performance and affordability. Contact us today to discuss your specific needs and request a personalized quote.