5L Filling Machine - High Automation & Strong Adaptability

5L Filling Machine - High Automation & Strong Adaptability - Detailed Product Specification

1. Product Overview

The 5L Filling Machine is a fully automatic, high-precision solution engineered for liquids, pastes, and particulates in 1-5L ranges. Designed for industries demanding flexibility and efficiency—such as food, beverage, chemical, and cosmetics—it combines ±0.3% filling accuracy with rapid changeovers. Compliant with CE, UL, FDA, and ISO 9001 standards, it excels in global markets requiring automation and versatility.

2. Core Features

2.1 High Automation

• PLC & HMI Control:
  • Siemens S7-1200 PLC with 10.4” touchscreen for intuitive recipe management (stores 50+ products).
  • Real-time data logging and batch reporting for traceability.
• Auto-Calibration:
  • Dynamic weighing mode adjusts for temperature/viscosity changes (1-10,000cPs).
  • Self-diagnostics with error codes and troubleshooting guides.
• Integrated Conveyor System:
  • Auto-indexing with bottle detection (no-container/no-fill interlock).
  • Adjustable speed (0-30m/min) and lane width (50-400mm).
• CIP/SIP Compatibility:
  • Automatic cleaning cycles with WFI (Water For Injection) and steam sterilization.
  • Clean-in-Place (CIP) mode reduces downtime by 40%.

2.2 Strong Adaptability

• Wide Viscosity Range:
  • Handles water-thin liquids to heavy creams (1-10,000cPs).
  • Optional agitator for particulate-heavy suspensions.
• Quick-Change Nozzles:
  • Tool-less disassembly in <3 minutes for 50-400mm containers.
  • Anti-drip design with silicone wiper seals.
• Multi-Language Interface:
  • 12 languages (EN/ES/FR/AR/ZH/RU/DE/PT/IT/JA/KO/VI) with video tutorials.
  • USB port for recipe import/export.
• Explosion-Proof Option:
  • ATEX II 3G certification for flammable liquids (e.g., solvents, alcohols).

3. Technical Specifications

4. Technological Innovations

• Adaptive Dosing Technology:
  • Servo-driven pump compensates for viscosity fluctuations in real-time.
  • Auto-tare function eliminates container weight variations.
• Anti-Drip Nozzle:
  • Pneumatic shut-off with silicone wiper for foam-free filling.
  • Adjustable dive depth (0-300mm) for splash prevention.
• Hygienic Design:
  • Crevice-free stainless steel construction with FDA-approved seals.
  • Sloped surfaces for drainage and easy cleaning.
• Predictive Maintenance:
  • AI-driven alerts for component wear (85% accuracy).
  • Remote monitoring via IoT gateway (optional).

5. Applications

• Food & Beverage:
  • Edible oils, sauces, honey, dairy products, and juice concentrates.
• Cosmetics:
  • Lotions, shampoos, liquid foundations, and serums.
• Chemicals:
  • Detergents, lubricants, agricultural chemicals, and adhesives.
• Pharma:
  • Oral liquids, vaccines, sterile solutions, and ointments.

6. Global After-Sales Support

• 48-Hour Response:
  • Multilingual hotline in 8 languages (EN/ES/FR/AR/RU/ZH/DE/PT).
  • Video troubleshooting guides accessible via QR code.
• On-Site Engineers:
  • 150+ technicians worldwide, 72-hour deployment to major ports.
  • Annual maintenance contracts with priority support.
• Spare Parts Logistics:
  • 24-48 hour DHL delivery from regional hubs (Rotterdam, Dubai, Houston, Shanghai).
  • Critical kit: 1-year supply of seals, O-rings, and filters included.
• Remote Diagnostics:
  • TeamViewer/VNC access for real-time troubleshooting.
  • Cloud-based performance analytics.

7. Export-Ready Compliance

• Certifications:
  • CE, UL, FDA, ATEX, and ISO 9001 documentation provided.
  • Halal and Kosher compliance options.
• Voltage Adaptation:
  • Pre-configured for 110V/220V and 50/60Hz.
  • Voltage stabilizer included for unstable grids.
• Language Packs:
  • HMI interface and manuals in 12 languages.
  • Multilingual warning labels and safety signs.

8. Customization Options

• Heated Hopper:
  • Temperature control up to 80°C for heat-sensitive materials.
  • Insulated stainless steel tank with digital thermostat.
• Nitrogen Purge System:
  • For oxygen-sensitive products (e.g., pharmaceuticals, beverages).
• Dust Cover:
  • IP65-rated enclosure for harsh environments.