Advanced IBC Chemical Dosing Systems | Precision Drum & Tote Liquid Fillers
Advanced IBC Chemical Dosing Systems & Precision Drum/Tote Liquid Fillers
Product Overview:
The Advanced IBC Chemical Dosing System and Precision Drum/Tote Liquid Filler are engineered for high-accuracy dosing, mixing, and filling of chemicals, industrial fluids, and hazardous materials. Designed for integration into chemical processing plants, water treatment facilities, paint manufacturing, and specialty chemical operations, these systems ensure precise control, safety, and efficiency in handling bulk liquids (IBCs) or smaller containers (drums/totes).
Key Features:
1. Advanced IBC Chemical Dosing System
- High-Precision Dosing:
- Utilizes mass flow meters, magnetic flow meters, or piston pumps for ±0.5% accuracy in dosing chemicals.
- Automated proportional dosing based on recipe or real-time analytics.
- Chemical Compatibility:
- Constructed from 316L stainless steel, PTFE, and Hastelloy for corrosion resistance against acids, bases, solvents, and oxidizers.
- Turnkey Integration:
- Modular design with skid-mounted options for easy installation in existing workflows.
- PLC and SCADA compatibility for seamless process automation.
- Safety & Compliance:
- ATEX/IECEx certification for explosive atmospheres (Zone 1/2).
- Spill containment, pressure relief valves, and emergency stop functions.
- Custom Mixing:
- Inline static mixers or stirred tanks for homogeneous blending of chemicals.
- Optional heating/cooling jackets for temperature-sensitive applications.
2. Precision Drum/Tote Liquid Filler
- Accurate Filling:
- Mass flow meter or load cell-based technology ensures ±0.5% accuracy for drums (20–200L) and totes (1,000+L).
- Adjustable fill speeds (1–100 L/min) to prevent splashing or foaming.
- Versatile Container Handling:
- Servo-driven fill heads for precise positioning over drums, IBCs, or totes.
- Compatible with open-top containers, funnels, or sealed systems.
- Safety Features:
- Grounding and static dissipation systems to avoid sparks.
- Vapor extraction ports and fume containment for volatile chemicals.
- Automation & Control:
- Touchscreen HMI for recipe storage, batch counting, and remote monitoring.
- Integration with RFID or barcode scanners for traceability.
- Environmental Protection:
- Drip-free nozzles and spill trays to minimize contamination.
- Optional inert gas blanketing to prevent oxidation or moisture intrusion.
Technical Specifications:
IBC Dosing System
- Dosing Range: 0.1–1,000 L/min (scalable)
- Materials: 316L SS, PTFE, Hastelloy (customizable)
- Control: PLC/SCADA with HMI interface
- Safety Compliance: ATEX, IECEx, ISO 9001, CE
Drum/Tote Filler
- Filling Accuracy: ±0.5%
- Flow Rate: 1–100 L/min (adjustable)
- Compatibility: 20–200L drums, 1,000+L totes, IBCs
- Power: [Insert Voltage] (e.g., 220V/50Hz or 480V/60Hz)
- Dimensions: Customizable based on application
Applications:
IBC Dosing Systems:
- Water treatment chemicals (e.g., coagulants, disinfectants).
- Industrial process chemicals (acids, bases, solvents).
- Food-grade additives (preservatives, flavors).
- Pharmaceutical APIs and excipients.
Drum/Tote Fillers:
- Paints, coatings, and adhesives.
- Lubricants, oils, and greases.
- Petrochemicals, fuels, and biodiesel.
- Specialty chemicals and hazardous materials.
Benefits:
- Precision: High accuracy reduces overdosing/underdosing and product waste.
- Safety: Explosion-proof designs and spill prevention protect operators and the environment.
- Flexibility: Customizable for diverse chemistries, container sizes, and workflows.
- Scalability: Suitable for small-batch labs or large-scale industrial operations.
- Compliance: Adheres to global standards (ATEX, GMP, ISO) for chemical handling.
Optional Accessories:
For IBC Dosing Systems:
- pH/ORP Probes: Real-time monitoring of chemical properties.
- Inline Heating/Cooling: Temperature control for viscous products.
- Remote Access: IoT-enabled monitoring and troubleshooting.
For Drum/Tote Fillers:
- Conveyor Systems: Automated container loading/unloading.
- Labeling Machines: Barcode/batch number printing.
- Weighing Systems: Inline verification of filled weights.
- Vapor Extraction Arms: Fume capture for volatile substances.
Why Choose These Systems?
The Advanced IBC Chemical Dosing System and Precision Drum/Tote Liquid Filler offer unmatched reliability, precision, and safety for demanding industrial applications. Whether dosing chemicals in bulk or filling drums/totes with hazardous materials, these systems provide scalable solutions with customizable features, robust construction, and compliance with global safety standards. Perfect for industries where accuracy, worker safety, and environmental protection are paramount.
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
