Advanced IBC Tote Filling Machine for Industrial Packaging

Advanced IBC Tote Filling Machine for Industrial Packaging

Key Features

1. High-Capacity & Versatility

   • IBC Compatibility: Designed for filling 200L to 1,500L Intermediate Bulk Containers (IBCs) and ton barrels.
   • Flow Rates Up to 200 L/min: Rapid filling without compromising accuracy for liquids, chemicals, or viscous products.

2. Precision Filling Technology

   • Mass Flow Meters & Load Cells: Ensures ±0.2% accuracy for critical applications.
   • No-Drip Nozzles: Eliminates dripping during filling breaks, reducing product waste.
   • Inline Filters: Prevents contaminants from clogging nozzles or damaging the product.

3. Automated & Safe Operation

   • PLC Touchscreen Control: Preset fill volumes, monitor batches, and track production data in real-time.
   • Static Grounding & Earthing Systems: Prevents sparks during filling of flammable products.
   • Nitrogen Purge Option: Inert gas blanketing to prevent oxidation, foaming, or contamination.
   • ATEX & IECEx Certification: Safe for hazardous environments (e.g., explosive atmospheres).

4. Robust Construction

   • Stainless Steel 316L: Corrosion-resistant materials for durability in aggressive environments.
   • Heavy-Duty Frame: Built to withstand continuous industrial use and harsh conditions.

5. Environmental Protection

   • Vapor Recovery Systems: Captures fumes during filling to reduce operator exposure and environmental impact.
   • Drip Trays & Spill Containment: Integrated systems to manage accidental spills.

6. Customizable Options

   • HEPA Air Filtration: For dusty or fume-generating products (e.g., powders, solvents).
   • RFID/Barcode Readers: Automates container tracking and traceability.
   • Heated Hoses/Jet Nozzles: For temperature-sensitive products (e.g., hot melt adhesives, waxes).
   • Multiple Filling Heads: Parallel filling for even faster throughput.

How It Works

1. Container Positioning: IBCs or ton barrels are rolled into place via forklift or automated conveyor.
2. Automated Filling: The system detects the container size, engages the filling nozzle, and dispenses the product at high flow rates while maintaining precision.
3. Safety Checks: Static grounding, nitrogen purge, and vapor recovery ensure a safe filling process.
4. Completion: Once filled, the container is sealed, and the system moves to the next unit.

Benefits

• Efficiency: High-speed filling (up to 200 L/min) reduces cycle times and increases productivity.
• Accuracy: Mass flow meters and no-drip nozzles ensure precise fill levels every time.
• Safety: Static grounding, nitrogen purge, and explosion-proof designs protect against hazards.
• Low Maintenance: Stainless steel construction and heavy-duty components minimize downtime.
• Scalability: Modular design allows for expansion to multiple filling heads or larger systems.

Applications

• Chemical Industries: Acids, bases, solvents, resins, and hazardous chemicals.
• Food & Beverage: Edible oils, syrups, bulk ingredients, and beverage bases.
• Pharmaceuticals: APIs, bulk actives, and viscous pharma formulations.
• Automotive & Lubricants: Engine oils, greases, and specialty fluids.
• Industrial Manufacturing: Adhesives, polymers, and bulk chemicals.

Why Choose This System?

This Advanced IBC Tote Filling Machine is ideal for:

• Large-Scale Production: High-capacity filling for IBCs, ton barrels, and drums.
• Hazardous Materials: Safe handling of flammable, corrosive, or explosive substances.
• Viscous Products: Reliable performance for thick liquids and pastes.
• Industrial Efficiency: Rapid throughput with minimal operator intervention.

Ideal For

• Chemical Plants: Filling acids, solvents, and bulk chemicals.
• Oil & Lubricant Manufacturers: High-speed filling of engine oils and greases.
• Food & Beverage Producers: Bulk packaging of edible oils, syrups, and sauces.
• Pharma Companies: Filling bulk APIs and viscous pharma formulations.
• Industrial Packers: Efficient filling of adhesives, polymers, and heavy-duty fluids.

The Advanced IBC Tote Filling Machine combines speed, precision, and safety for large-scale industrial applications. Its robust design, automation capabilities, and customization options make it perfect for chemical, food, pharma, and industrial manufacturers.