Automatic 200L Drum Filling System with High Accuracy for Viscous Liquids
Automatic 200L Drum Filling System with High Accuracy for Viscous Liquids
A high-accuracy automatic drum filling system designed for viscous liquids ensures precise, consistent, and efficient filling of 200L drums. Below is a detailed overview of its features, technology, and applications for handling challenging liquids like oils, adhesives, resins, and more.
Key Features for Viscous Liquids:
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High-Accuracy Filling Technology
- Weight-Based Filling: Uses load cells to measure fill volume by weight (±0.1%–0.5% accuracy), ideal for viscous liquids.
- Flow Control: Adjustable flow rates prevent splashing or foaming, even with thick liquids.
- Pre-Wetting Nozzle: Option to pre-fill the nozzle to avoid air pockets and ensure precise dosing.
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Viscosity Handling Capabilities
- High-Torque Pump: Designed for liquids with viscosities up to 2,000 cP (customizable for higher viscosities).
- Heated Options: Integrated heating elements or jackets to maintain optimal temperature for cold-flowing liquids.
- Pneumatic or Electric Drive: Ensures smooth, pulse-free flow for consistent filling.
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Automated Operation
- Touchscreen HMI: Intuitive interface for setting fill parameters, batch sizes, and recipes.
- Automatic Shutoff: Stops filling when the target weight/volume is reached, preventing overfill.
- Batch Repetition: Stores settings for multiple products or viscosities for quick changeovers.
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Drum Handling & Safety
- Adjustable Nozzle: Telescoping or articulating arm accommodates different drum heights and positions.
- Static Control: Grounding systems and anti-static nozzles prevent sparks with flammable liquids.
- Drip Tray & Containment: Built-in trays capture spills, and leak-proof designs protect floors.
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Material Compatibility
- Stainless Steel Construction: 304/316 stainless steel for corrosion resistance and hygiene.
- Optional Coatings: PTFE, Teflon, or custom linings for aggressive or sticky liquids.
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Cleaning & Maintenance
- CIP-Compatible: Easy integration into clean-in-place systems for hygienic applications.
- Quick-Release Nozzle: Detachable for thorough cleaning between product changes.
Benefits for Viscous Liquids:
- Precision: Weight-based filling eliminates errors caused by variable liquid flow.
- Consistency: Automated controls ensure uniform fill volumes across batches.
- Efficiency: Fast filling speeds (e.g., 10–20 seconds per drum) with minimal operator intervention.
- Safety: Anti-spill and static control reduce risks during handling of thick or flammable liquids.
- Versatility: Suitable for liquids ranging from low-viscosity oils to high-viscosity pastes.
Applications:
- Oils & Lubricants: Engine oils, greases, hydraulic fluids, and gear oils.
- Chemicals: Adhesives, resins, coatings, and heavy industrial chemicals.
- Food & Beverage: Molasses, syrups, honey, and viscous sauces.
- Pharmaceuticals: Thick suspensions, ointments, and creams.
- Industrial Products: Greases, sealants, and construction materials.
Customization Options:
- Heaters/Cooling Systems: For temperature-sensitive viscous liquids.
- Inert Gas Blanketing: Prevents oxidation or contamination during filling.
- Data Logging & Integration: Connects to SCADA systems for traceability and compliance.
- ATEX/IECEx Certification: For use in explosive atmospheres (optional).
- Remote Access: IoT-enabled systems for monitoring and control via smartphone/tablet.
How to Choose the Right System:
- Viscosity Range: Confirm the pump’s capability (e.g., up to 2,000 cP or higher).
- Accuracy Needs: Prioritize weight-based filling for ±0.1%–0.5% accuracy.
- Product Corrosiveness: Select stainless steel or specialized coatings for aggressive liquids.
- Throughput: Match the machine’s speed to your production requirements (e.g., 10–30 drums/hour).
- Environmental Conditions: Ensure compatibility with ATEX/IECEx if used in hazardous areas.
Conclusion:
The automatic 200L drum filling system with high accuracy for viscous liquids combines precision, safety, and efficiency for challenging applications. Its advanced technology, robust construction, and customizable options make it ideal for industries like oil, chemical, food, and pharmaceuticals. Whether you’re filling thick greases, sticky syrups, or high-viscosity chemicals, this system ensures consistent, reliable results while minimizing waste and downtime.
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
