Automatic 5L Flat Plate Capping Filling Machine Electric Tank Oil Powder Beverage Chemical Water Pet Motor Gear PLC Bearing
Automatic 5L Flat Plate Capping & Filling Machine
Versatile, High-Precision Solution for Beverages, Chemicals, Oils, Powders, and More
Overview
The Automatic 5L Flat Plate Capping & Filling Machine is a fully automated system designed for efficient, precise filling and sealing of 5-liter containers (bottles, cans, or pails) with liquids, powders, or viscous products. Equipped with advanced PLC control, servo motors, and a robust stainless-steel construction, this machine ensures high accuracy, speed, and safety for industries like beverages, chemicals, oils, pharmaceuticals, and more.
Key Features
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Fully Automatic Operation
- Filling & Capping in One Cycle: Integrated filling and capping stations reduce manual intervention and increase throughput.
- PLC Control: Siemens or Omron PLC with a touchscreen HMI for intuitive operation and recipe management.
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High-Precision Filling
- Volumetric or Gravimetric Filling: Adjustable flow rates and ±0.5% accuracy for liquids, powders, or pastes.
- Nozzle Design: Anti-clogging nozzles for viscous products (e.g., oils, syrups) and low-foam filling for beverages.
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Versatile Capping System
- Flat Plate Capping: Servo-driven capping heads for secure, tamper-evident seals on flat-top containers.
- Customizable Cap Sizes: Suitable for 5L pails, bottles, or cans with adjustable capping torque.
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Material Compatibility
- Stainless Steel Construction: 304/316L stainless steel for contact parts, ensuring corrosion resistance and hygiene.
- Chemical-Resistant Hoses: PTFE or EPDM hoses for compatibility with aggressive chemicals or acids.
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Safety & Compliance
- ATEX/IECEx Certification: Safe for hazardous environments (Zone 2/22).
- Static Grounding & Nitrogen Blanketing: Prevents sparks and oxidation during filling.
- Drip Tray & Containment: Spill-proof design with removable drip trays for easy cleaning.
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Customizable Options
- Nitrogen Purge System: Prevents foaming in carbonated beverages or oxidation in sensitive products.
- Vacuum Filtration: Removes air bubbles for cleaner fills (ideal for beverages and cosmetics).
- Date/Batch Coding: Optional jet printer or laser coding for expiration dates and batch numbers.
Technical Specifications
- Filling Capacity: 5 liters per container (adjustable for smaller volumes).
- Filling Speed: Up to 600 containers/hour (depending on product viscosity).
- Accuracy: ±0.5% for liquids, ±1% for powders.
- Power: 380V/50Hz or 220V/60Hz (energy-efficient servo motors).
- Materials: 304/316L stainless steel, food-grade polymers.
- Certifications: CE, ISO, ATEX, NSF (for food/pharma applications).
Applications
- Beverages: Juices, soft drinks, beer, wine, and carbonated drinks.
- Chemicals: Solvents, acids, bases, and specialty chemicals.
- Oils & Lubricants: Motor oil, gear oil, cooking oil, and industrial lubricants.
- Powders: Milk powder, baby formula, detergents, and chemical powders.
- Water & Liquids: Drinking water, purified water, and liquid soaps.
Operation Steps
- Container Loading: Place the 5L container under the filling nozzle via conveyor belt.
- Automatic Filling: The PLC-controlled pump fills the container to the preset level.
- Capping: Servo-driven capping head applies and seals the flat plate cap.
- Output: Filled and capped containers are sent to downstream packaging.
Benefits
- Speed & Efficiency: High-speed filling and capping reduce production time and labor costs.
- Precision: Accurate filling and secure capping minimize product waste and ensure quality.
- Flexibility: Compatible with liquids, powders, and viscous products; easy changeover between products.
- Safety: ATEX certification, static grounding, and spill containment meet global safety standards.
- Low Maintenance: Stainless steel construction and modular design simplify cleaning and upkeep.
Why Choose This Machine?
This fully automatic 5L flat plate capping and filling machine combines versatility, precision, and safety into a single solution. Whether you’re processing beverages, chemicals, oils, or powders, its robust construction, advanced automation, and customizable features make it ideal for medium-to-high production environments.
Contact us today for a tailored solution!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
