Automatic Drum Filling Machine: IBC & Barrel Filling Equipment for Industrial Engine Oil and Lubricant Filling Systems

Product Overview:

The Automatic Drum Filling Machine is an advanced solution designed to optimize the filling process of engine oils, lubricants, and other viscous liquids into industrial drums and Intermediate Bulk Containers (IBCs). This high-performance equipment combines cutting-edge automation, precision engineering, and user-friendly design to meet the rigorous demands of modern industrial applications. With its robust construction and versatile functionality, it's an ideal choice for businesses seeking efficiency, accuracy, and reliability in their packaging operations.

Key Features:

1. Versatile Application:

• Drum and IBC Compatibility: Effortlessly switch between filling standard drums (typically 200L) and larger IBCs (up to 1000L) with minimal changeover time, thanks to adjustable filling nozzles and container supports.
• Wide Range of Products: Suitable for filling engine oils, lubricants, gear oils, hydraulic fluids, and more, making it a versatile asset across various industries.

2. Precision Filling Technology:

• Accurate Flow Control: Equipped with advanced flow meters or mass flowmeters that ensure precise control over fill volumes, achieving accuracies within ±0.5%, minimizing product wastage.
• Adjustable Fill Levels: Allows users to set and adjust fill levels easily via a touch screen interface, ensuring flexibility for different product requirements and container sizes.

3. High-Speed Operation:

• Rapid Filling Cycles: Capable of filling up to [X] drums per hour, enhancing productivity and meeting high-demand production targets.
• Simultaneous Filling Option: Some models offer multi-nozzle configurations for simultaneous filling of multiple drums or IBCs, further boosting efficiency.

4. Advanced Automation:

• PLC Control System: Features a Programmable Logic Controller (PLC) for seamless operation, enabling automatic start/stop, filling sequence control, and real-time monitoring.
• Touch Screen Interface: An intuitive touch screen panel allows operators to input parameters, monitor batch progress, and access error logs effortlessly.
• Automated Drum Handling: Integrated drum conveyors or roller tables automate drum positioning, reducing manual handling and operator fatigue.

5. Safety and Compliance:

• Static Grounding: Ensures safe electrical operation by grounding containers during filling, preventing static buildup and potential sparks.
• Overfill Protection: An automatic shutoff mechanism halts the filling process when the preset level is reached, avoiding overfills and spillages.
• Emergency Stop Button: Prominently placed for immediate machine halt in case of emergencies, ensuring operator safety.

6. Robust Construction:

• Stainless Steel Framework: Constructed from high-quality stainless steel for durability, corrosion resistance, and compliance with food-grade and chemical industry standards.
• Heavy-Duty Components: Utilizes robust pumps, valves, and seals designed to withstand continuous operation in demanding environments.

7. Ease of Maintenance:

• Modular Design: Facilitates easy access to components for cleaning, inspection, and replacement, simplifying maintenance routines.
• Self-Cleaning Functionality: Optional self-cleaning cycles help maintain the filling system hygienic and free from residue buildup.

Benefits:

• Increased Production Efficiency: Automates the filling process, significantly reducing labor costs and increasing output rates.
• Enhanced Accuracy and Consistency: Ensures uniform fill levels, reducing product giveaway and ensuring customer satisfaction.
• Improved Operator Safety: Minimizes direct contact with heavy containers and hazardous substances, creating a safer working environment.
• Versatility and Flexibility: Adaptable to different container sizes, product types, and production volumes, future-proofing your investment.
• Cost Savings: Reduces product waste, lowers downtime due to maintenance, and optimizes resource utilization.

Applications:

• Engine Oil Manufacturing: Efficiently fills drums and IBCs with various grades of engine oil, meeting the needs of automotive and industrial markets.
• Lubricant Production: Handles a wide range of lubricants including hydraulic oils, gear oils, and greases.
• Chemical Processing: Dispenses chemicals like solvents, adhesives, and coatings in both drums and IBCs.
• Food Industry: Suitable for filling edible oils and other food-grade liquids into appropriate containers.

Technical Specifications:

• Filling Range: Adjustable from 1 liter to the full capacity of the container (e.g., 200L for drums, 1000L for IBCs)
• Filling Speed: Up to [X] drums/hour (varies based on model and product viscosity)
• Accuracy: Within ±0.5% of the set point
• Power Supply: 220V/50Hz or 110V/60Hz (customizable)
• Air Pressure Requirement: 6-8 bar (for pneumatic models)
• Machine Dimensions: LxWxH (customizable based on specific requirements)
• Weight: Approx. [X] kg (depending on configuration)

Support and Service:

We provide comprehensive support services including professional installation, operator training, preventive maintenance programs, and prompt after-sales service. Our team of experts is committed to ensuring your Automatic Drum Filling Machine operates at peak performance, maximizing your return on investment.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com