Automatic Drum & IBC Tote Filling Machine Chemical Liquid Filling System for Oil, Lubricants, Detergents
Automatic Drum & IBC Tote Filling Machine: Chemical Liquid Filling System for Oil, Lubricants, Detergents
Overview
The Automatic Drum & IBC Tote Filling Machine is a high-efficiency, fully automated solution designed for precise and safe filling of chemical liquids, including oils, lubricants, detergents, and other hazardous or non-hazardous fluids. This system integrates advanced technology for seamless operation in industrial environments, ensuring accuracy, speed, and compliance with safety standards.
Key Features
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Full Automation
- Touchscreen HMI (Human-Machine Interface): Intuitive controls for recipe setup, batch sizing, and real-time monitoring.
- Automated Container Handling: Conveyor systems or robotic arms (optional) for drum/IBC loading and unloading.
- Remote Operation: Ethernet/IP connectivity for remote control and data logging.
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Dual Functionality
- Drum Filling: Compatible with standard 20–50 liter drums or custom sizes.
- IBC Tote Filling: Adjustable height and spout for 1,000–3,000 liter containers.
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Precision & Accuracy
- Weight-Based Control: High-precision load cells (±0.1% accuracy) ensure exact fill volumes.
- Flow Rate Adjustment: Variable speed control for viscous products (e.g., lubricants) or faster filling for thinners.
- Drift-Free Cutoff: Automatic nozzle closure prevents dripping and overfilling.
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Safety & Compliance
- ATEX/IECEx Certification: Safe for Zone 1/21 hazardous environments (explosion-proof models available).
- Static Grounding & Nitrogen Blanketing: Eliminates spark risks and oxidation during filling.
- Interlocked Safety Doors: Prevents accidental access during operation.
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Material & Durability
- Stainless Steel Construction: 316L grade for corrosion resistance and compatibility with aggressive chemicals.
- Chemical-Resistant Seals: FDA-grade materials for food/pharma applications (optional).
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Advanced Filtration & Containment
- Inline Filters: Removes contaminants from the product stream.
- Spill Tray & Containment: Catches drips or leaks for easy cleanup.
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Customization Options
- Product-Specific Nozzles: For oils, detergents, or high-viscosity fluids.
- Integrated LN2 Cooling: Prevents vapor buildup in flammable liquids (optional).
- Batch Tracking: Barcode scanners and RFID compatibility for traceability.
Technical Specifications
- Filling Range: 1–50 liters (drums); 1,000–3,000 liters (IBC totes).
- Speed: Up to 60 drums/hour or 20 IBC totes/hour (dependent on product viscosity).
- Accuracy: ±0.1% of target weight.
- Materials: 316L stainless steel (optional Hastelloy for extreme corrosion resistance).
- Power: 220V/50Hz or 110V/60Hz (energy-efficient motors).
- Certifications: ATEX/IECEx, CE, ISO, NSF (food/pharma models).
Applications
- Chemicals: Solvents, acids, bases, and specialty chemicals.
- Oils & Lubricants: Engine oil, gear oil, grease, and industrial lubricants.
- Cleaning Products: Detergents, disinfectants, and surfactants.
- Food & Pharma (Optional): Edible oils, pharmaceutical syrups, and APIs.
- Industrial Fluids: Diesel, fuel additives, and water treatment chemicals.
Operation Steps
- Load Container: Place drum or IBC tote on the conveyor/platform.
- Select Recipe: Use the HMI to choose the product, fill volume, and flow rate.
- Automated Filling: The machine lowers the nozzle, purges air, and fills to the target weight.
- Sealing & Verification: Nozzle retracts, and the system confirms weight/volume accuracy.
- Unload & Repeat: Conveyor moves the filled container to the next stage for sealing or labeling.
Benefits
- Labor Efficiency: Full automation reduces manual intervention and labor costs.
- Consistency: High-precision filling ensures product uniformity and reduces waste.
- Safety: ATEX certification, static grounding, and interlocks minimize risk in hazardous environments.
- Scalability: Customizable for small batches or high-throughput production lines.
- Data Integration: Ethernet connectivity enables integration with MES/ERP systems for traceability.
Why Choose This System?
This automatic filling machine combines speed, precision, and safety for versatile applications in chemical, oil, and detergent industries. Its fully automated design maximizes productivity while minimizing operational risks, making it ideal for businesses seeking reliable, compliant, and future-proof filling solutions.
Contact us for a tailored quote or demo!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
