Automatic Liquid Filling and Capping Machine for High Viscosity 2

Automatic Liquid Filling and Capping Machine for High Viscosity Products

Key Features

1. High Viscosity Handling

   • Pneumatic or Peristaltic Pumps: Designed to handle viscosities up to 50,000 cP (e.g., thick pastes, gels, greases, epoxies).
   • Heated Hoses/Jet Nozzles: Optional heating for products with high viscosity at ambient temperatures (e.g., hot melt adhesives, waxes).

2. Fully Automatic Operation

   • Integrated Conveyor System: Automates container loading, filling, capping, and unloading.
   • PLC Touchscreen Control: Preset fill volumes, speed adjustments, and real-time monitoring.
   • Servo-Driven Capping: Ensures consistent torque for screw caps, snap caps, or press-on caps.

3. Precision Filling Technology

   • Gravimetric or Volumetric Filling: ±0.5% accuracy for high-viscosity liquids.
   • No-Zap Nozzles: Eliminates dripping during filling breaks.
   • Vacuum Fill Option: For foam-prone or sensitive products (e.g., certain chemicals or food products).

4. Versatile Container Support

   • Multi-Size Compatibility: Handles bottles, jars, pails, and cans (e.g., 1L to 20L containers).
   • Adjustable Filling Heads: Quick-change nozzles for different container sizes and shapes.

5. Safety & Hygiene

   • Stainless Steel Construction: 304/316 grade for corrosion resistance and compliance with food/pharma standards.
   • IP65/IP67 Rating: Dust and washdown protection for harsh environments.
   • Static Grounding & Nitrogen Purge: Prevents sparks and contamination during filling.

6. Customization Options

   • Multiple Filling Heads: Up to 12 heads for high-speed production (e.g., 60 containers/minute).
   • Labeling/Coding Integration: Add batch numbers, expiration dates, or barcodes.
   • HEPA Air Filtration: For dusty or fume-generating products (e.g., powders, solvents).

Applications

• Food & Beverage: Thick sauces, syrups, honey, peanut butter, and dairy products.
• Pharmaceuticals: Gels, ointments, creams, and viscous suspensions.
• Chemical Industries: Adhesives, resins, greases, lubricants, and polymers.
• Cosmetics: Lotions, creams, shampoos, and conditioners.
• Automotive: Greases, oils, and specialty fluids.

How It Works

1. Container Loading: Containers are placed on the infeed conveyor.
2. Filling: The machine detects container size and fills via pneumatic pumps or peristaltic hoses. Gravimetric sensors ensure precise volume control.
3. Capping: Servo motors apply caps with adjustable torque settings.
4. Output: Filled and capped containers exit via outfeed conveyor for packing or labeling.

Benefits

• Efficiency: Fully automatic operation reduces labor costs and increases throughput.
• Accuracy: Gravimetric or volumetric filling ensures ±0.5% precision for high-viscosity products.
• Flexibility: Supports a wide range of container sizes and cap types.
• Safety: Static grounding, nitrogen purge, and HEPA filters protect against contamination and hazards.
• Low Maintenance: Stainless steel construction and quick-change parts minimize downtime.

Optional Accessories

• Heated Hoses/Jets: For products requiring temperature control.
• Vacuum Fill System: For foam-prone or sensitive liquids.
• Inline Labeling/Coding: For batch traceability and branding.
• Stainless Steel Tabletop Model: Compact design for smaller facilities.

Why Choose This Machine?

This Automatic High Viscosity Filling and Capping Machine is ideal for:

• Food & Pharma Manufacturers: Reliable filling of thick products like sauces, creams, and ointments.
• Chemical & Industrial Packers: Precision filling of adhesives, greases, and polymers.
• Cosmetic Producers: High-speed capping and filling for lotions, creams, and gels.
• Automotive & Lubricant Companies: Efficient packaging of oils, greases, and specialty fluids.

Ideal For

• High-Visc Product Lines: Sauces, pastes, gels, adhesives, and greases.
• Beverage & Food Plants: Honey, syrups, and thick dairy products.
• Pharma & Cosmetic Production: Creams, ointments, and viscous suspensions.
• Industrial Chemical Packers: Resins, polymers, and heavy-duty lubricants.

The Automatic High Viscosity Filling and Capping Machine combines precision, speed, and safety for demanding applications. Its fully automated design, customization options, and robust construction make it perfect for food, pharma, chemical, and industrial manufacturers.