Automatic Liquid Filling and Capping Machine for High Viscosity

An Automatic Liquid Filling and Capping Machine for High Viscosity Products is designed to handle thick, viscous liquids such as pastes, gels, lotions, sauces, and adhesives. These machines are essential for industries like food, pharmaceuticals, cosmetics, and chemicals, where precision, efficiency, and hygiene are critical. Below is a detailed overview of its features, functionality, and benefits:

Key Features:

1. High Viscosity Handling:

   • Engineered with positive displacement pumps (e.g., piston pumps or gear pumps) to accurately dispense thick, viscous products.
   • Compatible with products ranging from 50,000 to 1,000,000 cP (centipoise).

2. Integrated Filling and Capping:

   • Combines filling and capping in a single automated process, reducing labor and increasing throughput.
   • Ensures consistent sealing quality with torque-controlled capping mechanisms.

3. Precision Filling:

   • Equipped with flow meters or load cells for accurate volume control.
   • Achieves ±0.5% accuracy, minimizing overfilling or underfilling.

4. Adjustable Filling Parameters:

   • Allows operators to set filling volumes, speeds, and other parameters via a touchscreen HMI (Human-Machine Interface).
   • Suitable for different container sizes and product types without major modifications.

5. Versatile Container Compatibility:

   • Handles a wide range of container types and sizes, including bottles, jars, cans, and tubes.
   • Supports both glass and plastic containers.

6. Drip-Free Filling System:

   • Features anti-drip nozzles and valves to prevent product waste and maintain cleanliness.
   • Reduces mess and ensures precise filling.

7. Stainless Steel Construction:

   • Made from 304 or 316 stainless steel for durability, corrosion resistance, and compliance with food and pharmaceutical standards.
   • Easy to clean and maintain, ensuring hygiene and longevity.

8. Temperature Control (Optional):

   • Includes heating or cooling systems to maintain optimal product viscosity during filling.
   • Prevents clogging and ensures smooth dispensing, especially for products sensitive to temperature changes.

9. Automated Conveyor System:

   • Integrated conveyor transports containers to and from the filling and capping stations.
   • Streamlines workflow and reduces manual handling.

10. Safety Features:

    • Equipped with emergency stop buttons, safety interlocks, and protective guards.
    • Prevents operator injury and ensures safe operation.

11. Modular Design:

    • Allows for customization and expansion, such as adding additional filling heads or integrating with other packaging equipment.

12. User-Friendly Interface:

    • Touchscreen controls with intuitive software for easy operation and monitoring.
    • Displays real-time data such as filling volume, speed, and error alerts.

Functionality:

1. Container Loading:

   • Containers are manually loaded onto the infeed conveyor or automatically fed from an upstream process.
   • The machine detects the container size and type using sensors or manual selection.

2. Filling Process:

   • The positive displacement pump dispenses the exact volume of high-viscosity product into the container.
   • Filling speed and volume are adjustable to match product and container requirements.

3. Capping Process:

   • After filling, the container is transported to the capping station.
   • A torque-controlled capping head applies and secures the cap, ensuring a tight seal.

4. Unloading Containers:

   • Filled and capped containers are transported to a collection area via the outfeed conveyor.
   • The machine is ready for the next container, minimizing downtime.

Benefits:

1. Increased Productivity:

   • Automates both filling and capping processes, significantly reducing production time.
   • Ideal for high-volume production runs.

2. Cost Efficiency:

   • Reduces labor costs by minimizing manual intervention.
   • Minimizes product waste through precise filling and drip-free systems.

3. Consistency and Quality:

   • Ensures uniform filling volumes and consistent capping torque, improving product quality and customer satisfaction.
   • Reduces variability in manual filling and capping processes.

4. Flexibility:

   • Suitable for a wide range of products and container sizes.
   • Adjustable settings allow for quick changes between products or batches.

5. Safety and Reliability:

   • Automated safety features protect operators and prevent accidents.
   • Robust construction ensures long-term reliability and low maintenance.

6. Ease of Use:

   • User-friendly interface and intuitive controls make operation simple, even for less experienced staff.
   • Minimal training required to operate the machine effectively.

Applications:

• Food Industry: Ideal for filling sauces, pastes, jams, and dressings.
• Pharmaceuticals: Suitable for filling ointments, gels, and viscous medications.
• Cosmetics: Perfect for filling lotions, creams, and skincare products.
• Chemicals: Handles adhesives, sealants, and other high-viscosity chemicals.
• Industrial Products: Useful for filling greases, lubricants, and industrial pastes.

Why Choose This Machine?

This automatic liquid filling and capping machine is designed to meet the challenges of handling high-viscosity products with precision, efficiency, and reliability. Its integrated filling and capping capabilities, combined with advanced safety features and user-friendly operation, make it an ideal solution for industries requiring consistent quality and high productivity. Whether you're producing small batches or large volumes, this machine ensures accurate filling, secure capping, and minimal downtime, ultimately enhancing your production process and reducing costs.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com