Double-head Ex-Proof 25 Liter Pail Filling Machine for Laundry Detergent Chemical Industry 2

The Double-Head Ex-Proof 25 Liter Pail Filling Machine is a specialized solution designed for the laundry detergent chemical industry, ensuring safe, efficient, and precise filling of flammable or hazardous liquids into 25-liter pails. Below is a detailed overview of its features, benefits, and applications:

Key Features:

1. Ex-Proof (ATEX/NFPA Compliant) Design

   • Engineered for hazardous environments with explosive atmospheres.
   • Certified to ATEX, IECEx, or NFPA standards for safety in flammable areas.
   • Spark-resistant components and explosion-proof electrical systems.

2. Double-Head Configuration

   • Two independent filling nozzles for simultaneous filling of two 25L pails.
   • Increases productivity and throughput compared to single-head machines.

3. Semi-Automatic Operation

   • Operator-controlled start/stop with automated filling cycles.
   • Foot pedal or hands-free activation for enhanced safety.

4. Precision Filling

   • Weight-based or volumetric filling with high accuracy (±0.5% error).
   • Adjustable flow rates to prevent splashing or foaming of laundry detergents.

5. Hazardous Material Compatibility

   • Stainless steel (SS304/SS316) construction for corrosion resistance.
   • Chemical-resistant seals and hoses to handle aggressive detergent chemicals.

6. Safety Features

   • Drip-free nozzles to eliminate spills and reduce fume emissions.
   • Emergency stop buttons, safety interlocks, and operator protection guards.
   • Optional fume extraction or nitrogen blanketing to minimize vapor risks.

7. Ergonomic & User-Friendly

   • Easy-to-use interface with intuitive controls.
   • Quick nozzle changeover for different container sizes (e.g., drums, cans, pails).

8. Environmental Protection

   • Spill containment trays and leak-proof design to prevent environmental contamination.
   • Energy-efficient operation to reduce operational costs.

Benefits:

1. Safety

   • Ex-proof design ensures compliance with hazardous area regulations.
   • Reduces risk of sparks, leaks, or fume buildup during filling.

2. Efficiency

   • Double-head configuration enables faster filling compared to single-head machines.
   • Semi-automatic operation balances speed with control for medium to large batches.

3. Precision

   • Accurate filling minimizes product waste and ensures consistent quality.
   • Suitable for viscous or fast-drying laundry detergents.

4. Flexibility

   • Specifically designed for 25-liter pails, but adaptable to other container sizes.
   • Compatible with liquid, gel, or powder-based laundry detergents.

5. Low Maintenance

   • Robust construction and high-quality materials reduce downtime.
   • Easy cleaning and sanitation for multi-product lines.

Applications:

• Laundry Detergents: Liquid, gel, or powdered detergents for industrial or household use.
• Flammable Liquids: Solvents, thinners, or fuels requiring explosion-proof handling.
• Chemicals: Acids, bases, or reactive substances in hazardous environments.
• Coatings: Viscous paints, varnishes, or industrial coatings.

Optional Features:

• Nitrogen Blanketing: Prevents oxidation or contamination during filling.
• Conveyor System: Automates container loading/unloading for higher throughput.
• Labeling/Coding: Integrated for batch traceability and compliance.
• Weighing Scales: Inline verification of fill weights for accuracy.
• Fume Extraction Arm: Directs harmful vapors away from the operator.

Why Choose This Machine?

• Safety: Ex-proof design ensures compliance in hazardous environments.
• Productivity: Double-head configuration increases output without compromising precision.
• Versatility: Suitable for a wide range of flammable or viscous liquids.
• Reliability: Robust construction and precise engineering for long-term use.

This Double-Head Ex-Proof 25 Liter Pail Filling Machine is ideal for the laundry detergent chemical industry, providing safe, efficient, and accurate filling of hazardous or flammable liquids into 25-liter pails. It combines user control with automation, making it perfect for medium to large-scale production in explosive atmospheres.