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Double-Head Semi-Automatic High-Precision Weighing Filling Machine
The Double-Head Semi-Automatic High-Precision Weighing Filling Machine is a versatile and efficient solution designed for precise filling of liquids, pastes, or viscous materials. With its dual-head design, it offers increased productivity while maintaining accuracy and consistency. Below is a detailed overview of its features, benefits, and applications.
Key Features:
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Dual-Head Filling:
- Two Independent Filling Heads: Allows simultaneous filling of two containers, doubling productivity compared to single-head machines.
- Adjustable Fill Speeds: Each head can be controlled independently for optimal performance with different products or container sizes.
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High-Precision Weighing System:
- Load Cell Technology: Uses precision load cells to ensure accurate fill volumes, with an accuracy of ±0.1% or better.
- Tare Weight Function: Accounts for container weight before filling, ensuring consistent net fill volumes.
- Temperature Compensation: Adjusts for product density changes due to temperature variations.
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Versatile Product Handling:
- Wide Range of Products: Suitable for liquids, pastes, creams, gels, and other viscous materials.
- Hygienic Design: Easy-to-clean stainless steel construction, ideal for food, pharmaceuticals, and cosmetics.
- Customized Nozzles: Interchangeable nozzles for different container types and product viscosities.
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User-Friendly Operation:
- Touchscreen Interface: Intuitive HMI (Human-Machine Interface) allows operators to set fill parameters, monitor processes, and access diagnostics.
- Recipe Management: Store and recall multiple recipes for different products or batches.
- Manual/Automatic Mode: Switch between manual operation for small batches and automatic mode for high-volume production.
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Safety and Compliance:
- Spill Prevention: Drip trays and spill-proof nozzles minimize product waste and contamination.
- Hazardous Material Compatibility: Optional explosion-proof components for flammable or volatile liquids.
- Regulatory Compliance: Meets global standards (e.g., CE, ISO, GMP).
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Efficiency and Throughput:
- High-Speed Filling: Dual-head design reduces cycle times, increasing productivity for medium to large batches.
- Continuous Operation: Designed for long-duration use with minimal downtime.
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Data Integration and Traceability:
- Weight Logging: Records fill weights for each container, enabling traceability and quality control.
- Barcode/QR Code Scanning: Optional integration for tracking batch numbers, expiration dates, and other critical data.
- ERP/MES Connectivity: Seamlessly integrates with enterprise systems for real-time monitoring and reporting.
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Maintenance and Support:
- Self-Diagnosis: Built-in sensors and diagnostic tools alert operators to potential issues.
- Remote Monitoring: Allows for remote troubleshooting and maintenance, minimizing downtime.
- Global Service Network: Access to technical support, spare parts, and training ensures continuous operation.
Benefits:
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Increased Productivity:
- Dual-head design doubles filling speed, making it ideal for medium to high-volume production.
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Precision and Consistency:
- High-accuracy weighing system ensures every container is filled to the exact weight, maintaining product quality and compliance.
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Flexibility:
- Handles a wide range of products and container sizes, from small jars to large drums.
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Cost Savings:
- Reduces labor costs by automating manual tasks such as weighing and filling.
- Minimizes product waste through accurate filling and spill prevention.
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Enhanced Safety:
- Protects operators by reducing manual handling of hazardous or viscous materials.
- Meets strict safety regulations for handling flammable, toxic, or corrosive substances.
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Scalability:
- Adapts to changing production demands, from small batches to high-volume operations.
Applications:
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Food and Beverage:
- Fills sauces, dressings, jams, honey, and other viscous or semi-liquid foods.
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Pharmaceuticals:
- Ensures accurate filling of syrups, creams, ointments, and other pharmaceutical formulations.
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Cosmetics and Personal Care:
- Handles lotions, creams, gels, and other cosmetic products with precision and hygiene.
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Chemicals and Industrial Products:
- Fills adhesives, lubricants, greases, and other industrial chemicals with high accuracy.
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Packaging and Distribution:
- Ideal for repacking bulk products into smaller containers for distribution or retail.
Why Choose This Machine?
The Double-Head Semi-Automatic High-Precision Weighing Filling Machine combines efficiency, accuracy, and versatility to meet the needs of modern production lines. Whether you’re looking to automate manual processes, increase throughput, or ensure consistent quality, this machine delivers reliable performance. Its user-friendly interface, safety features, and scalability make it a valuable addition to any manufacturing or packaging operation.
Invest in this machine to streamline your filling processes, reduce costs, and maintain the highest standards of quality and compliance.