Durable 200L Liquid Filling Equipment Featuring PLC and Gear Motor

Durable 200L Liquid Filling Equipment with PLC and Gear Motor

Overview

The 200L Liquid Filling Machine is a robust, high-capacity solution designed for efficient, precise, and reliable filling of liquids in large containers (e.g., drums, IBC totes, or industrial tanks). Equipped with PLC automation and a high-torque gear motor, this machine ensures consistent performance for viscous or high-volume liquids in industries like chemicals, food, pharmaceuticals, and oils.

Key Features

1. High-Capacity Filling

• 200L per Cycle: Capable of filling up to 200 liters per container with adjustable flow rates (e.g., 50–200 L/min).
• Viscosity Handling: Suitable for low to high-viscosity liquids (e.g., syrups, oils, resins, chemicals).
• Customizable Volumes: Precise filling from partial drums to full 200L containers via PLC-controlled dosing.

2. PLC Automation & Control

• Programmable Logic: Fully automated cycles with recipe storage for multiple products and fill volumes.
• Touchscreen HMI: Intuitive interface for setting parameters, monitoring fill levels, and troubleshooting.
• Remote Capability: Ethernet/IP integration for data logging, batch reporting, and remote access.

3. Gear Motor Driven Precision

• High Torque & Speed Control: A rugged gear motor ensures smooth, consistent filling even under heavy loads or high viscosity.
• Variable Speed: Adjustable RPM for fine-tuning flow rates and minimizing splash or foam.
• Longevity: Sealed gearbox and IP54/IP65 ratings for durability in harsh environments.

4. Durability & Safety

• Stainless Steel Construction: 304/316L stainless steel for corrosion resistance and compliance with FDA, GMP, and ATEX standards.
• Overload Protection: Automated shutoff and alarms for motor protection and spill prevention.
• Emergency Stop: Redundant safety switches and emergency stop buttons.

5. Flexibility & Integration

• Container Compatibility: Fits standard 200L drums, IBC totes, or custom industrial containers.
• Modular Design: Easily integrates with conveyor systems, capping machines, or labelers for fully automated lines.
• Nozzle Options: Customizable fixed or flexible hose nozzles for top-fill, bottom-fill, or immersion filling.

6. Environmental & Compliance

• Drip-Free Filling: Anti-drip valves and vacuum breakers to prevent leaks and cross-contamination.
• ATEX/IECEx Certification: Safe for hazardous environments (e.g., flammable liquids or dust-prone areas).
• Cleaning Accessibility: Removable components and sloped surfaces for easy sanitization.

Optional Enhancements

• Weight Integration: Connectivity with checkweighers for 100% weight verification post-fill.
• Nitrogen Blanketing: Inert gas purging to prevent oxidation or foaming during filling.
• Level Sensors: Radar or ultrasonic sensors for automatic stop at target fill level.
• Data Logging: USB/Ethernet export for batch records, traceability, and compliance reporting.

Applications

• Industrial Chemicals: Acids, alkalis, solvents, and bulk chemical blends.
• Food & Beverage: Edible oils, syrups, sauces, and bulk beverage bases.
• Pharmaceuticals: APIs, bulk drug solutions, and sterile liquid formulations.
• Oil & Lubricants: Engine oils, greases, and industrial lubricants.
• Agriculture: Fertilizers, pesticides, and bulk agrochemicals.

Technical Specifications

• Filling Capacity: 200L per cycle (adjustable volume).
• Flow Rate: 50–200 L/min (customizable via PLC).
• Accuracy: ±0.5% (improves to ±0.2% with weight integration).
• Materials: 304/316L stainless steel, PTFE seals, and corrosion-resistant coatings.
• Power: 380V/480V/220V (3-phase), 5.5–7.5 kW (depending on motor size).
• Dimensions: Compact footprint (e.g., 1.5m x 1m x 2m) with adjustable height for container compatibility.
• Environment: Suitable for indoor/outdoor use in -20°C to 50°C environments.

Benefits

1. Heavy-Duty Performance: Gear motor and stainless steel construction ensure reliability in demanding environments.
2. Precision & Speed: PLC control and adjustable flow rates optimize accuracy and throughput.
3. Safety & Compliance: ATEX certification, drip-free design, and automated safety features reduce risks.
4. Low Maintenance: Sealed gearbox and removable parts minimize downtime and cleaning efforts.
5. Scalability: Easily expandable for multi-line operations or integration with larger production workflows.

Why Choose This Equipment?

This 200L filling machine combines industrial-grade durability with precision automation to deliver fast, error-free filling for large-volume liquids. Whether you’re processing chemicals, oils, or food products, its robust design and smart controls make it the ideal choice for high-throughput, low-maintenance operations.

Ready to streamline your bulk liquid filling process? Contact us for a customized quote, site assessment, or demo!