Engine Oil & Lubricant Filling Machine | Automatic 200L Drum and 1000L IBC Tote High-Precision Filler

Key Features & Functionality:

1. Fully Automatic Operation:

• Automated Container Handling:
  • The machine automatically positions the container (drum or IBC tote) under the filling nozzle using conveyors or a robotic system.
• Touchscreen Control Panel:
  • Operators can set and adjust parameters (e.g., fill volume, speed) via an intuitive touchscreen interface.
• Remote Monitoring:
  • Optional integration with SCADA systems for real-time monitoring and data logging.

2. High-Precision Filling:

• Volumetric Accuracy:
  • Ensures precise fill volumes (±0.5% accuracy) for engine oils, lubricants, and other viscous liquids.
• Adjustable Filling Speed:
  • Customizable flow rates to accommodate different product viscosities and container sizes.
• No Overfilling:
  • Automatically stops filling once the preset volume is reached, preventing spills and product waste.

3. Versatile Compatibility:

• Multiple Container Sizes:
  • Designed for 200L drums, 1000L IBC totes, and other large industrial containers.
• Wide Range of Products:
  • Suitable for engine oils, lubricants, gear oils, greases, and other viscous or non-viscous liquids.
• Custom Nozzles:
  • Interchangeable nozzles for different container types and fill heights.

4. Safety & Environmental Protection:

• Spill-Proof Design:
  • Minimizes drips and leaks during filling, keeping the work area clean.
• Fumes Extraction System:
  • Optionally integrates with a fumes extraction system to vent harmful vapors away from the operator.
• Grounding & Earthing:
  • Ensures static electricity is safely discharged, reducing the risk of sparks in hazardous environments.
• Emergency Stop Function:
  • Instantly halts operation in case of emergencies.

5. Robust Construction:

• Stainless Steel Materials:
  • Corrosion-resistant components ensure longevity and compatibility with aggressive chemicals.
• Chemical Resistance:
  • All parts are made from materials that withstand exposure to oils, lubricants, and solvents.

6. Easy Maintenance & Cleaning:

• Removable Parts:
  • Hopper, nozzles, and other components are easily detachable for cleaning and maintenance.
• CIP (Clean-In-Place) Compatibility:
  • Optional integration for automated cleaning cycles.
• Low Maintenance Costs:
  • Robust construction minimizes the need for frequent repairs or replacements.

Optional Add-Ons:

1. Weight Monitoring System:
   • Provides real-time feedback on fill volumes for accuracy.
2. Data Logging & Reporting:
   • Records production metrics for traceability and quality control.
3. Conveyor Belt Integration:
   • Streamlines the filling process by automatically moving containers.
4. Viscosity Control:
   • Adjusts flow rate for thicker or thinner products.
5. Capping & Sealing System:
   • Automatically seals drums or IBC totes after filling.
6. Leak Detection System:
   • Alerts operators to any spills or leaks during filling.
7. Custom Nozzles:
   • For different container sizes and shapes.
8. Drum Roller Conveyor:
   • For easy movement of heavy drums or IBC totes.
9. Inert Gas Blanketing:
   • Prevents oxidation or contamination of sensitive products.
10. RFID Tracking:
    • For container identification and traceability.

Applications:

1. Lubricant Manufacturing:
   • Filling engine oils, gear oils, hydraulic oils, and greases into drums and IBC totes.
2. Oil Refineries:
   • Packaging refined oils, base oils, and specialty lubricants.
3. Industrial Chemicals:
   • Filling solvents, adhesives, and other viscous liquids.
4. Food-Grade Lubricants:
   • Packaging food-safe lubricants for the food processing industry.
5. Pharmaceuticals:
   • Filling liquid medications and ointments in large containers.
6. Automotive Industry:
   • Packaging oils and lubricants for OEMs and aftermarket suppliers.
7. Bulk Storage & Distribution:
   • Filling IBC totes for bulk storage and transportation.

Benefits:

1. High Efficiency:
   • Fully automated operation reduces labor costs and increases production throughput.
2. Precision & Consistency:
   • Accurate filling volumes ensure product consistency and reduce waste.
3. Safety:
   • Designed with operator safety and product integrity in mind.
4. Scalability:
   • Can handle small batches or large-scale production runs.
5. Durability:
   • Robust construction ensures long-lasting performance in demanding environments.
6. Flexibility:
   • Adaptable to a wide range of container sizes and product viscosities.
7. Low Maintenance:
   • Easy to clean and maintain, reducing downtime and operational costs.
8. Environmental Compliance:
   • Minimizes spills and emissions, ensuring compliance with environmental regulations.

Conclusion:

The Automatic Engine Oil & Lubricant Filling Machine is a high-precision, fully automated solution for filling 200L drums and 1000L IBC totes. Its advanced features, safety protocols, and versatility make it ideal for lubricant manufacturers, oil refineries, and industrial packaging operations. Whether you’re producing engine oils, greases, or specialty lubricants, this machine delivers reliable performance, efficiency, and precision for large-scale filling needs.