Explosion Proof High Viscous Liquid Asphaltum/painting/coating/ink/grease Filling Machine Capping Machine
Explosion-Proof High-Viscosity Liquid Filling & Capping Machine
For Asphalt, Paint, Coatings, Ink, Grease, and More
Overview
The Explosion-Proof High-Viscosity Filling and Capping Machine is engineered for safe, precise, and efficient packaging of flammable, hazardous, or high-viscosity liquids. Suitable for asphalt, paints, coatings, inks, greases, and similar products, this machine integrates explosion-proof technology, heavy-duty pumps, and automated capping systems to meet industrial safety and productivity demands.
Key Features
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Explosion-Proof Safety
- ATEX/IECEx Certified: Safe for Class II, Division 1 hazardous environments (flammable liquids/gases).
- Static Grounding: Automated drum/container grounding to prevent static sparks.
- Inert Gas Overlay: Optional nitrogen or CO₂ purging to minimize oxidation and fire risk.
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High-Viscosity Handling
- Heavy-Duty Pumps: Gear pumps or piston pumps for viscosities up to 10,000 cP (customizable).
- Heat Jackets: Optional heating elements to maintain product temperature and reduce viscosity.
- Large Diameter Hoses: Prevents clogging during dispensing of thick liquids.
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Precision Filling
- Weight-Based Accuracy: ±0.1–0.2% accuracy with integrated weighing scales.
- Volumetric Flow Control: Adjustable flow rates for consistent filling.
- Drip-Free Nozzles: Prevents leaks and reduces mess in hazardous areas.
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Automated Capping
- Sealed Capping: Automatically applies screw caps, crown caps, or press-on lids.
- Tamper-Evident Seals: Option to add security seals for product integrity.
- Custom Cap Sizes: Compatible with various closure types (e.g., 200L drums, IBC totes, pails).
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Material Compatibility
- Corrosion-Resistant: Stainless steel (304/316L) or Hastelloy construction for aggressive chemicals.
- Chemical Seals: PTFE or Viton® gaskets to resist solvents, acids, and alkalis.
- Asphalt Specialty: Teflon-coated components for high-temperature applications.
Technical Specifications
- Filling Capacity: 200L drums, IBC totes, or custom containers (5–200L range).
- Viscosity Range: Up to 10,000 cP (higher on request).
- Accuracy: ±0.1–0.2% (weight-based) or ±0.5% (volumetric).
- Power: Explosion-proof motors (220V/50Hz or 110V/60Hz).
- Certifications: ATEX, IECEx, CE, ISO, OIML-R60 (weighing modules).
Applications
- Asphalt & Bitumens: Hot or cold asphalt filling with optional heat jackets.
- Paints & Coatings: Solvent-based, water-based, or reactive resins.
- Inks & Adhesives: High-viscosity formulas with no clogging risks.
- Greases & Lubricants: NLGI grades 0–4 (customizable for higher grades).
- Industrial Chemicals: Flammable or corrosive liquids requiring explosion-proof systems.
Operation Steps
- Container Placement: Position drum/container under the filling nozzle (manually or via conveyor).
- Auto Grounding: Static elimination system grounds the container to prevent sparks.
- Precision Filling: Weight-based or volumetric dispensing with adjustable flow rate.
- Auto Capping: Sealed capping module applies closures and security seals.
- Optional Nitrogen Overlay: Inert gas purging to protect product from contaminants.
- Cycle Completion: Drum moves to next stage (e.g., labeling, palletizing).
Optional Features
- Vapor Recovery System: Enclosed fill heads with carbon filters to trap fumes.
- Data Logging: USB/Ethernet export for batch tracking and compliance.
- Remote Control: Start/stop cycles from a safe distance (explosion-proof remote).
- RFID Integration: Link containers to batch numbers for traceability.
- Conveyor Systems: Roller or belt conveyors for seamless container handling.
Benefits
- Safety First: Explosion-proof design and static control ensure operator and site safety.
- Regulatory Compliance: Meets global standards for hazardous materials and industrial use.
- Reduced Waste: High accuracy minimizes overfilling and product giveaway.
- Versatility: Customizable for viscosity, container size, and closure type.
- Low Maintenance: Robust construction with easy-to-clean components.
Why Choose This Machine?
This machine combines explosion-proof safety, high-viscosity handling, and automated precision to address the challenges of packaging flammable, hazardous, or thick liquids. Whether you’re filling asphalt, paint, grease, or industrial chemicals, its rugged design and advanced features ensure reliable performance in demanding environments.
Contact us today for a customized solution!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
