Fully Automatic Servo Piston Filling Machine for 10-30L Paint Pails Bucket for High Volume Paint Dispensing
Fully Automatic Servo Piston Filling Machine for 10-30L Paint Pails/Buckets
Overview
GLZON’s Servo Piston Filling Machine is designed for high-volume, precise dispensing of paints, coatings, adhesives, and other viscous liquids into 10–30L pails or buckets. Leveraging servo-driven technology, this machine ensures consistent, bubble-free fills with minimal product waste, making it ideal for industrial applications requiring speed, accuracy, and reliability.
Key Features
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High-Speed Automation
- Filling Range: 10–30L per container (customizable for larger volumes).
- Throughput: Up to 600–800 containers/hour (depending on container size and product viscosity).
- Servo Motor Control: Precise piston movement for accurate volumetric filling.
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Precision and Accuracy
- Weight-Based System: ±0.1% accuracy using load cells and HMI touchscreen controls.
- Level Sensors: Ensures target fill volume is met without overfilling.
- Adjustable Flow Rates: Handles products from 500–1,000,000 cP (e.g., water-based, solvent-based, or high-viscosity paints).
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Bubble-Free and Stable Filling
- Vacuum Filling Option: Removes air bubbles for a flat, level surface finish.
- No-Drip Valves: Self-closing nozzles prevent dripping or spills during and after filling.
- Programmable Pre-Fill & Top-Off: Two-stage filling for optimal speed and precision.
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Durability & Low Maintenance
- Stainless Steel Construction: 316L stainless steel frame and contact parts for corrosion resistance.
- Quick-Change Nozzles: Easy cleaning and maintenance without tools.
- Sealed Bearings & Gears: Resists wear from harsh chemicals or abrasives.
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Versatility for Industrial Use
- Container Compatibility: Fits 10L, 20L, and 30L open or closed pails/buckets (customizable for larger sizes).
- Product Range: Suitable for latex paints, epoxy resins, industrial coatings, and more.
- Optional Heating/Cooling: Inline temperature control for viscous or temperature-sensitive products.
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Safety & Compliance
- ATEX/IECEx Certified: Safe for hazardous environments (e.g., flammable solvents).
- Integrated Safety Features: Emergency stop, interlock sensors, and overfill protection.
- Dust Covers: Prevents contamination during filling of open containers.
Operation Steps
- Container Loading: Manual or automated loading onto the conveyor system.
- Pre-Fill Checks: Weight verification, container alignment, and seal integrity checks.
- Automatic Filling: Servo-controlled piston fills to target weight/volume with precision.
- Post-Fill Operations: Optional capping, labeling, or nitrogen purging to prevent contamination.
- Discharge: Filled containers exit via conveyor to palletizing or secondary packaging stations.
Optional Features
- Vacuum Chamber: Eliminates air bubbles for a perfect surface finish.
- Nitrogen Blanketing: Prevents skinning or oxidation in sensitive coatings.
- Inline Mixing/Agitation: Homogenizes products during filling.
- Tamex Seal Inspection: Ensures tamper-evident seals are properly applied.
- Data Connectivity: Ethernet/USB export for batch tracking and integration with MES/ERP systems.
Benefits of GLZON’s Servo Piston Filling Machine
- High Throughput: Fast, continuous filling for large-scale production.
- Precision and Reliability: Servo control ensures consistent, accurate fills every time.
- Adaptability: Customizable for diverse container sizes, product types, and industry needs.
- Low Maintenance Costs: Durable design reduces downtime and service requirements.
- Compliance: Meets global standards (GMP, ATEX, OSHA) for paint, coatings, and chemical industries.
Why Choose GLZON?
GLZON’s Servo Piston Filling Machine combines advanced automation with robust engineering to deliver a solution that scales with your production demands. Whether you’re filling small cans or large drums, our system ensures efficiency, precision, and reliability every time.
Contact GLZON today for a tailored solution that optimizes your workflow!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
