High-Level Fully Automated Palletizer
High-Level Fully Automated Palletizer Product Introduction
Product Overview
The high-level fully automated palletizer is a specialized large-scale stacking system designed for high-speed operations, distinct from robotic palletizers and low-level palletizers. It integrates with automated packaging lines to form a complete system, including auto-bagging, weighing, sealing, quality inspection, and palletizing. Key components:
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Bag inversion/lifting unit
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Flattening conveyor
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Servo-driven bag rotation mechanism
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Layer grouping system
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Pallet elevator
Key Differences vs. Robotic Palletizers
| Feature | High-Level Palletizer | Robotic Palletizer |
|---|---|---|
| Application | Primarily for bags | Bags, boxes, irregular items |
| Speed | Up to 1,600 bags/hour | 800–1,200 bags/hour |
| Stacking Precision | Uniform, slip-resistant stacks | Lower precision, prone to tears |
| Durability | 15+ years lifespan | 5–8 years lifespan |
| Geographic Suitability | All regions (including high-altitude) | Limited to low-altitude areas |
| Cost Efficiency | Lower operating costs | Higher maintenance costs |
Working Principle
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Bag Orientation & Lifting
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Upright filled bags are flattened, rotated, and lifted via adjustable conveyors.
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Material Balancing
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Vibratory conveyors evenly distribute contents; pneumatic presses flatten powder bags.
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Servo Bag Rotation
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Adjusts bag orientation (e.g., 2+3 per layer) for optimal stacking.
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Layer Grouping
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Arranges 5 bags per layer (3 vertical + 2 horizontal) via programmable logic.
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Press & Stack
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Compresses layers for stability → transfers to pallets via retractable plates.
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Pallet Handling
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Finished pallets are conveyed out for forklift removal.
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Pallet Dispensing
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Auto-feeds empty pallets from a storage rack.
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Flexible Operation
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Optional palletless mode for cost savings (requires manual loading).
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Technical Features
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High Adaptability: Adjust stacking patterns via touchscreen for varied bag sizes (PP/PE woven bags, paper sacks).
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Full Automation: Auto-flattening, rotation, and layer grouping.
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Aesthetic Stacks: Inward-facing bag openings for stability.
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Multi-Pallet Compatibility: Supports wood/plastic/metal pallets (up to 1,200×1,000mm).
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Robust Construction: Heavy-duty steel frame for 15+ year service life.
Technical Specifications
| Parameter | Specification |
|---|---|
| Palletizing Capacity | 1,200 bags/hour |
| Max Layers | 8 layers |
| Power Supply | 380V AC, 50Hz, 16kW |
| Air Pressure | 0.5–0.8MPa |
| Air Consumption | 1.5 m³/min |
| Compatible Materials | Bags, boxes, film-wrapped items |
