Automatic Pail Filling Machine with a Crown Lid for Paint Coating 2

Automatic Pail Filling Machine with Crown Lid Sealing for Paint & Coatings

Visão geral:

O Automatic Pail Filling Machine with Crown Lid Sealing is a specialized solution designed for efficient, precise filling and sealing of paints, coatings, and other viscous or high-density liquids. Equipped with a crown lid sealing system, this machine ensures airtight closure, product integrity, and extended shelf life for your packaging. It is ideal for paint manufacturers, coating producers, and industrial packaging operations , offering high throughput, accuracy, and compliance with safety standards.

Principais características:

1. Dual-Head or Single-Head Configuration:

   • High Throughput:  Dual-head models allow simultaneous filling of two pails, doubling productivity. Single-head options are available for lower-volume operations.
   • Adjustable Fill Volumes:  Easily configurable for different pail sizes (e.g., 1L, 5L, 20L, 200L) and product viscosities.

2. Crown Lid Sealing System:

   • Integrated Crimping/Seaming Head:  Automatically seals crown lids onto filled pails, ensuring an airtight seal to prevent drying, contamination, or spills.
   • Pneumatic or Servo-Driven Sealing:  Reliable and precise lid compression for consistent quality.
   • Compatible with Standard Crown Lids:  Works with industry-standard crown lids (e.g., tinplate, composite, or plastic).

3. Paint & Coating Compatibility:

   • Viscous Product Handling:  Designed to handle high-viscosity liquids like paints, epoxies, varnishes, and coatings.
   • Heated Hoses (Optional):  Prevents product thickening or solidification during filling, especially for temperature-sensitive formulations.
   • Chemical-Resistant Materials:  Constructed with stainless steel (304/316L), PTFE hoses, and corrosion-resistant seals.

4. Automação & Eficiência:

   • Conveyor Integration:  Seamlessly integrates with infeed and outfeed conveyors for automated workflow.
   • Touchscreen HMI:  User-friendly interface for setting fill volumes, sealing parameters, and monitoring production.
   • Automated Pail Indexing:  Positions pails accurately under the filling heads and sealing station.

5. Segurança & Compliance:

   • Spill Prevention:  Drip trays, nozzle blow-off systems, and leak detection minimize product waste and contamination.
   • Parada de emergência & Safety Sensors:  Ensures operator safety during operation.
   • Conformidade CE/ISO:  Meets international standards for machinery safety and performance.

6. Customization Options:

   • Cobertura de nitrogênio:  Inert gas purging to prevent oxidation, foaming, or solvent evaporation.
   • Registro de dados:  Records fill volumes, batch numbers, and timestamps for traceability.
   • Remote Monitoring:  Enables integration with SCADA systems for real-time production tracking.

7. Durabilidade & Baixa manutenção:

   • Construção em aço inoxidável:  Robust frame and contact parts resistant to corrosion and wear.
   • Quick-Change Nozzles:  Interchangeable filling nozzles for different pail sizes and product types.
   • Tool-Free Maintenance:  Easy access to components for cleaning, inspection, and replacement.

Aplicações:

• Paint & Coating Manufacturers:  Filling and sealing water-based, solvent-based, or oil-based paints, epoxies, varnishes, and coatings.
• Produtos químicos industriais:  Packaging adhesives, sealants, resins, and other viscous liquids.
• Automotivo & Aerospace:  Filling specialty coatings, primers, and finishes into pails or drums.
• Comida & Produtos farmacêuticos:  Sealing pails of edible coatings, syrups, or pharmaceutical formulations (with appropriate modifications).

Etapas da operação:

1. Pail Loading:  Empty pails are placed on the infeed conveyor.
2. Automatic Indexing:  The machine positions pails under the filling head(s).
3. Preenchimento de precisão:  The filling head(s) dispense the exact volume of paint or coating into each pail.
4. Crown Lid Sealing:  A robotic arm or integrated sealing head places and crimps a crown lid onto the filled pail.
5. Pail Unloading:  Sealed pails are transferred to the outfeed conveyor for labeling or further processing.
6. Cleanup (Optional):  Hose blow-off or automated cleaning systems remove residual product from nozzles.

Benefícios:

1. Alta produtividade:  Dual-head design doubles filling speed vs. single-head machines.
2. Airtight Seals:  Crown lid sealing ensures product freshness and prevents contamination.
3. Versatilidade:  Handles a wide range of pail sizes and viscous products like paints and coatings.
4. Reduced Labor Costs:  Minimal operator intervention; automated filling and sealing.
5. Consistency & Accuracy:  Eliminates human error in fill volumes and lid sealing.
6. Compliance:  Meets safety and regulatory standards for industrial packaging.
7. Low Waste:  Drip-free nozzles and precise filling minimize product loss.

Por que escolher esta máquina?

O Automatic Pail Filling Machine with Crown Lid Sealing is the ultimate solution for high-speed, precision filling and sealing of paints, coatings, and viscous liquids . Its robust construction, crown lid sealing capability, and advanced automation features make it perfect for manufacturers seeking efficiency, reliability, and compliance. Se você’re producing industrial paints, coatings, or specialty chemicals, this machine delivers consistent results, reduces labor costs, and ensures product integrity.

Pedido Imediato:

Site: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com