Customized Semi-automatic Weighing Filling Machine for Filling 200L Latex Paint
A Customized Semi-Automatic Weighing Filling Machine designed specifically for filling 200L drums of latex paint is a tailored solution that addresses the unique challenges of handling high-viscosity, water-based paints. Below is a detailed overview of its features, benefits, and key considerations:
Key Features:
Weighing System (Gravimetric Filling):
- High-Precision Load Cells: Accurately measure the weight of the paint during filling, ensuring ±50g to ±100g accuracy for 200L drums.
- Real-Time Weight Display: Touchscreen interface shows the exact weight of the fill in progress, allowing operators to monitor and adjust as needed.
- Tare Weight Calibration: Accounts for the weight of empty drums to ensure precise net filling.
Material Compatibility:
- Stainless Steel Construction: 304 or 316 stainless steel contact parts to resist corrosion from water-based latex paint.
- Chemical-Resistant Hoses and Valves: Prevents degradation from prolonged exposure to paint ingredients.
High Viscosity Handling:
- Positive Displacement Pump: Ensures smooth filling of high-viscosity latex paint without clogging or air entrainment.
- Adjustable Filling Speed: Controls flow rate to prevent splashing, foaming, or overfilling.
Semi-Automatic Operation:
- Operator-Controlled Start/Stop: Operator initiates filling and stops it when the target weight is reached, combining automation with manual control.
- Foot Pedal or Button Control: Allows hands-free operation for added convenience.
Safety and Hygiene:
- Drip Trays and Spill Containment: Minimizes mess and ensures easy cleanup.
- Fumes Extraction (Optional): Integrated with a fume hood or exhaust system to handle any volatile emissions from the paint.
- Lockable Guards: Prevents accidental operation when not in use.
Customization Options:
- Nitrogen Blanketing (Optional): Inert gas purging to prevent oxidation or foaming of the paint during filling.
- Labeling/Coding Systems: Adds batch numbers, expiration dates, or barcodes to drums for traceability.
- Conveyor Integration: Automates drum transport to downstream processes like capping or labeling.
User-Friendly Interface:
- Touchscreen Control Panel: Easy to set target weights, monitor fill progress, and access historical data.
- Pre-Set Recipes: Store multiple filling parameters for different products or drum sizes.
Maintenance and Durability:
- Easy-to-Clean Components: Stainless steel parts and removable hoses simplify cleaning.
- Long-Life Pump and Valves: Designed to handle high-viscosity fluids with minimal wear.
Benefits:
- Precision Filling: Gravimetric weighing ensures accurate fill volumes, reducing product waste and ensuring consistency.
- Efficiency: Semi-automatic operation reduces labor costs compared to manual filling while maintaining control.
- Product Integrity: Nitrogen blanketing (if added) preserves paint quality by preventing foaming or oxidation.
- Hygiene and Safety: Stainless steel construction and sealed components meet hygiene standards and prevent contamination.
- Versatility: Can be customized for other high-viscosity liquids (e.g., epoxy resins, adhesives) if needed.
- Cost-Effective: Affordable compared to fully automatic systems while still delivering high accuracy and efficiency.
Aikace-aikace:
- Latex Paint Manufacturing: Filling water-based latex paint into 200L drums for distribution.
- Industrial Coatings: Filling high-viscosity coatings or sealants into drums.
- Adhesives and Resins: Packaging viscous adhesives or resins into drums.
- Specialty Chemicals: Filling other high-viscosity, water-based liquids into drums.
Operation Steps:
Drum Placement:
- The operator places an empty 200L drum under the filling head using a pallet truck or forklift.
Tare Weight Calibration:
- The machine measures the weight of the empty drum and subtracts it from the target fill weight.
Filling:
- The operator starts the filling process via a foot pedal or button.
- The positive displacement pump dispenses latex paint into the drum while the weighing system continuously monitors the weight.
- Filling stops automatically when the target weight is reached.
Sealing/Capping (Optional):
- After filling, the operator manually places a lid or cap on the drum and tightens it securely.
Discharging:
- The filled drum is moved to the next stage (e.g., labeling, palletizing) manually or with a conveyor system.
Cleanup:
- Drip trays and sealed components minimize spills, keeping the machine and work area clean.
Considerations When Purchasing:
- Viscosity of Paint: Ensure the pump and nozzle are suitable for your specific latex paint viscosity (e.g., 1000–5000 cP).
- Accuracy Requirements: Choose a weighing system with the required precision (e.g., ±50g for 200L drums).
- Output Needs: Select a model with the appropriate speed (e.g., 10–20 drums per hour) based on your production volume.
- Customization Needs: Consider additional features like nitrogen blanketing, coding systems, or integration with other equipment.
- Budget: Semi-automatic machines offer a cost-effective balance between manual and fully automatic systems.
- Training and Maintenance: Ensure the machine is easy to operate and maintain, with accessible spare parts.
Why Choose This Machine?
This customized semi-automatic weighing filling machine is ideal for latex paint manufacturers seeking precision, efficiency, and cost-effectiveness. Its gravimetric filling system ensures accurate fill volumes, while its robust design handles high-viscosity paints with ease. With optional features like nitrogen blanketing and coding systems, it can be tailored to meet specific production needs, making it a reliable investment for your operations.
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
