High-Precision Drum and Tote Filling Machines | Liquid Filling Solutions for IBC Totes and Drums

High-Precision Drum and Tote Filling Machines: Liquid Filling Solutions for IBC Totes and Drums

Visão geral:

Our high-precision drum and tote filling machines are designed for accurate, efficient filling of liquids into IBC totes (Intermediate Bulk Containers), drums, and other large containers . Se você’re handling viscous liquids, corrosive chemicals, or food-grade products , our machines ensure consistent performance, safety, and compliance with industry standards.

Principais características:

1. High Precision & Precisão:

   • ±0.5% Accuracy:  Ensures precise filling volumes, reducing product waste and overfilling.
   • Weigh-Based or Volumetric Metering:  Options for mass flow meters, load cells, or positive displacement pumps.
   • Velocidade de enchimento ajustável:  Prevents splashing, foaming, or air entrapment in viscous liquids.

2. Versatile Container Compatibility:

   • IBC Totes (200L to 1000L):  Customizable for different tote sizes and shapes.
   • Drums (20L to 200L):  Supports steel, plastic, and fiber drums.
   • Cans, Jerry Cans, and Other Containers:  Flexible design for various container types.

3. Corrosion-Resistant Construction:

   • Stainless Steel (304/316):  Chemical-resistant materials for compatibility with aggressive liquids.
   • PTFE/FKM Seals:  High-performance seals for durability and leak prevention.
   • Optional Hastelloy or Titanium:  For extreme chemical resistance.

4. À prova de respingos & Tecnologia anti-gotejamento:

   • Válvulas anti-gotejamento:  Eliminate dripping after filling.
   • Bicos Telescópicos:  Extend directly into containers to minimize splashing.
   • Disjuntores de vácuo:  Ensure clean breakoff without dripping.

5. Fully Automatic Operation:

   • Conveyor Integration:  Automatic container loading, filling, and unloading.
   • Photoelectric Sensors:  Detect containers for hands-free operation.
   • PLC Touchscreen HMI:  User-friendly interface for setting fill volumes, speed, and cycle parameters.

6. Segurança & Conformidade:

   • ATEX/IECEx Certification (Optional):  For use in hazardous environments.
   • Cobertura de nitrogênio (opcional):  Inert gas purging to prevent oxidation or evaporation.
   • Emergency Stop & Interlocks:  Ensure operator and equipment safety.

7. Viscous Liquid Handling:

   • Positive Displacement Pumps:  Handle high-viscosity liquids (e.g., up to 2000 cP).
   • Heated Jackets (Optional):  Prevent clogging for cold or crystallizing liquids.

8. Customization Options:

   • Multi-Head Configuration:  Increase throughput with dual, triple, or quad heads.
   • Capping & Labeling Integration:  Optional modules for automatic capping and labeling.
   • Chemical Injection (Optional):  For blending or diluting liquids during filling.

9. Facilidade de manutenção:

   • Acesso sem ferramentas:  Quick disassembly for cleaning hoses, nozzles, and filters.
   • Função de autopurga:  Limpa automaticamente o bico de enchimento após cada ciclo.

10. Considerações ambientais:

    • Contenção de derramamento:  Bandejas coletoras ou bacias coletoras coletam respingos acidentais.
    • Energy Efficiency:  Low-power operation and energy-saving modes.

Aplicações:

• Chemical Industry:  Filling acids, bases, solvents, and corrosive liquids.
• Agrochemical Sector:  Packaging liquid fertilizers, pesticides, and herbicides.
• Comida & Bebida:  Filling oils, sauces, syrups, and beverages in large containers.
• Produtos farmacêuticos:  Dispensing pharmaceutical liquids under controlled conditions.
• Industrial Products:  Handling paints, adhesives, and other viscous materials.

Etapas da operação:

1. Container Loading:  Empty containers (IBC totes, drums, etc.) are placed on an infeed conveyor or positioned manually.
2. Automatic Positioning:  The filling nozzle is guided into the container using telescopic arms or fixed positions.
3. Preenchimento de precisão:  The machine fills the container to the preset volume using weigh-based or volumetric metering.
4. Retração do bico:  Anti-drip valves and vacuum breakers ensure a clean breakoff without dripping.
5. Container Unloading:  Filled containers move to an outfeed conveyor for capping, labeling, or further processing.
6. Limpeza (Opcional):  Nozzles self-purge or undergo manual cleaning to prevent cross-contamination.

Benefícios:

1. High Throughput:  Multi-head configurations and automated operation increase productivity.
2. Precisão & Consistência:  Accurate filling reduces product waste and ensures quality.
3. Resistência à corrosão:  Stainless steel and chemical-resistant seals handle aggressive liquids.
4. Segurança:  Optional ATEX certification and anti-drip technology ensure safe operation.
5. Facilidade de uso:  Fully automatic operation with intuitive touchscreen controls.
6. Versatilidade:  Customizable for different container sizes, viscosities, and products.
7. Low Maintenance:  Tool-free access and self-cleaning functions reduce downtime.
8. Conformidade:  Meets global standards (e.g., CE, ISO, GMP).

Why Choose Our Machines?

Our high-precision drum and tote filling machines offer a reliable, efficient, and customizable solution for filling liquids into IBC totes, drums, and other large containers. With features like splash-proof nozzles, corrosion-resistant construction, and fully automatic operation , these machines are ideal for industries requiring safety, accuracy, and compliance . Se você’re handling viscous chemicals, food-grade products, or agrochemicals, our machines deliver consistent performance and peace of mind.