Functional Features
◆ Fully Stainless Steel Construction
◆ Mobile Modular Design for flexible deployment
◆ Imported Weighing Sensors for precision measurement
◆ Non-Powered Roller Conveyor for energy efficiency
◆ Net/Gross Weight Filling Modes selectable via control panel
◆ Manual/Automatic Operation Switchable modes
◆ Dual-Speed Filling (Fast/Slow) with adjustable feed rates
◆ Recipe Data Storage for quick product changeovers
◆ Automatic Tare Detection & Zeroing function
◆ Real-Time Statistics of filled barrels and total weight
◆ Overfill Alarm & Fault Self-Diagnosis system
◆ 304/316L Stainless Steel Wetted Parts (optional)
◆ PTFE-Coated Filling Nozzle for corrosion resistance
◆ Explosion-Proof Configuration (ATEX/IECEx-certified)
◆ Manual/Automatic Capping Unit (optional)
◆ RS232/485 Standard Interfaces with optional DP/Modbus support
◆ Recipe Management & DCS Integration capabilities
Applications
The KS-30 Series Weighing Liquid Automatic Filling Machine can be integrated with printers, coders, labelers, capping units, conveyors, and other auxiliary equipment to form fully automated or semi-automated filling lines. It adapts to diverse materials and process requirements across industries such as:
Chemical manufacturing (solvents, adhesives)
Food processing (edible oils, sauces)
Pharmaceuticals (sterile liquids, APIs)
Lubricant production (motor oils, greases)
System Composition
The automatic filling system comprises:
Storage Hopper for material supply
Filling Nozzle Assembly with anti-drip mechanism
Explosion-Proof Control Cabinet for safe operation
PLC-Based Control System with touchscreen HMI
High-Precision Weighing Instrument (±0.2% accuracy)
Weighing Platform with stainless steel load cells
Lifting Mechanism for nozzle height adjustment
Pneumatic Ball Valves for flow control
Non-Powered Roller Conveyor for container transport
Stainless Steel Frame (304/316L optional)
Capping Device (manual or automatic, optional)
Technical Specifications
Parameter | KS-30-0-1-2 | KS-30-3-4 | KS-30-5 |
---|---|---|---|
Filling Capacity | 1–30 kg | 10–30 kg | 10–50 kg |
Filling Speed | 250–500 bbl/hr | 200–400 bbl/hr | 120–300 bbl/hr |
Accuracy | Class 0.2, ±0.1–0.2% | Class 0.2, ±0.1–0.2% | Class 0.2, ±0.1–0.2% |
Weighing Range | Max 50 kg | Max 50 kg | Max 50 kg |
Scale Division | 1/2/5 g | 1/2/5 g | 1/2/5 g |
Containers | Drums, pails, open-top/narrow-mouth barrels | Same as above | Same as above |
Operating Temp. | -10°C to 45°C | -10°C to 45°C | -10°C to 45°C |
Humidity | ≤95% RH | ≤95% RH | ≤95% RH |
Power Supply | AC380V/AC220V, 50Hz, <500W | Same | Same |
Installation | Level fixed on concrete floor (≥15mm thickness) | Same | Same |
Air Supply | 0.4–0.6 MPa | 0.4–0.6 MPa | 0.4–0.6 MPa |
Air Consumption | 8 m³/hr | 10 m³/hr | 8 m³/hr |
Material Inlet | DN32 flange, <0.6 MPa | DN40 flange, <0.6 MPa | DN40 flange, <0.6 MPa |
Note: Custom configurations available for specific requirements (e.g., higher explosion-proof ratings, food-grade certifications).