Liquid Filling Machine for Cream/chili Sauce/peanut Butter

The Liquid Filling Machine for Cream, Chili Sauce, Peanut Butter is a specialized machine designed to handle viscous, semi-solid, and thixotropic products with precision and efficiency. Below is a detailed overview of its features, applications, benefits, and technical specifications tailored for these types of products.

Key Features:

1. Viscosity Handling Capability:

   • Designed for high-viscosity products (e.g., creams, sauces, peanut butter).
   • Equipped with positive displacement pumps or piston fillers to ensure accurate dosing.

2. Customizable Filling Speed:

   • Adjustable speed control (e.g., 10-60 bottles per minute) depending on the product and nozzle count.
   • Servo motor technology for precise volume control.

3. Hygienic Design:

   • Stainless Steel Construction (304/316L) for durability and food safety.
   • Quick-Release Nozzles and hopper for easy cleaning and maintenance.
   • CIP (Clean-In-Place) Compatibility for automated sanitization.

4. Versatile Filling Options:

   • Weight-Based Filling: For products with varying densities (e.g., chili sauce with chunks).
   • Volumetric Filling: For consistent liquid levels.
   • Level Filling: For containers with uniform fill heights.

5. Touchscreen Control System:

   • PLC Automation with an intuitive HMI (Human-Machine Interface) for easy operation.
   • Pre-programmable recipes for different products and container sizes.

6. Drip-Free and Anti-Clogging Technology:

   • No-Drip Nozzles to prevent product waste and contamination.
   • Heating Jackets (optional) to keep viscous products at optimal temperature and prevent clogging.

7. Modular and Compact Design:

   • Space-saving footprint suitable for small to medium production facilities.
   • Scalable with additional modules like capping machines, labelers, or conveyors.

8. Safety and Compliance:

   • CE/ISO certification for food and pharmaceutical industries.
   • Safety interlocks, emergency stop buttons, and protective guards.

Applications:

• Food Industry: Creams, chili sauces, peanut butter, jams, ketchup, mayonnaise, honey, and dressings.
• Cosmetic Industry: Lotions, creams, ointments, and gels.
• Pharmaceutical Industry: Gels, pastes, and semi-solid medications.
• Chemical Industry: Adhesives, sealants, and lubricants.

Benefits:

1. Precision and Accuracy:

   • Ensures consistent filling volumes and weights, reducing product giveaway and waste.
   • Suitable for chunky or particulate products like chili sauce.

2. Ease of Use:

   • Touchscreen interface allows operators to switch between recipes and adjust settings quickly.
   • Quick changeover between products and container sizes minimizes downtime.

3. Hygiene and Safety:

   • Stainless steel construction and CIP compatibility ensure compliance with food safety standards.
   • Drip-free nozzles and anti-clogging features reduce cross-contamination risks.

4. Cost-Effectiveness:

   • Energy-efficient operation and low maintenance requirements reduce long-term costs.
   • Scalable design allows for future upgrades as production grows.

5. Flexibility:

   • Customizable filling methods (weight, volume, level) suit a wide range of products.
   • Heating jackets and other optional features enhance performance for challenging products.

Technical Specifications (Example):

• Filling Speed: 10-60 bottles per minute (adjustable based on nozzle count and product viscosity).
• Nozzle Count: 1-6 (customizable).
• Filling Accuracy: ±0.5% (weight-based) or ±1% (volumetric).
• Materials: 304/316L stainless steel, food-grade polymers, and PTFE seals.
• Power Source: Electric (220V/50Hz or 110V/60Hz) with optional pneumatic assistance.
• Control System: PLC with touchscreen HMI (Siemens, Omron, or similar).
• Dimensions: Compact footprint (e.g., 1200mm x 800mm x 1800mm).
• Weight: ~400 kg (depending on configuration).
• Temperature Control: Optional heating jackets (0°C to 90°C).

Optional Add-Ons:

1. Capping Machine: Automatically seals containers with caps or lids.
2. Labeling Machine: Apply front/back labels or wraparound labels.
3. Conveyor System: Automates bottle transport for continuous operation.
4. Heating Jackets: Maintain product temperature to prevent clogging.
5. Data Logging: USB or Ethernet connectivity for recording fill data.
6. Vacuum Chamber: For foam reduction in products like peanut butter or creams.
7. Nitrogen Dosing: Preserves product freshness by purging oxygen from containers.

Conclusion:

The Liquid Filling Machine for Cream, Chili Sauce, Peanut Butter is a versatile, hygienic, and efficient solution for handling viscous and semi-solid products. Its precision, ease of use, and customizable features make it ideal for small to medium-scale production in the food, cosmetic, pharmaceutical, and chemical industries. Whether you’re filling creamy lotions, chunky sauces, or thick peanut butter, this machine ensures consistent quality and reduces operational costs.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com