25L About Semi-automatic Hopper Ex-Proof Pail Filling Machine for Washing Coatings/Wine Chemicals

The 25L Semi-Automatic Hopper Ex-Proof Pail Filling Machine is a specialized piece of equipment designed for safely and accurately filling 25-liter pails with hazardous or flammable materials, such as washing coatings, wine chemicals, or other industrial liquids. The "Ex-Proof" (or explosion-proof) design ensures compliance with safety standards in environments where volatile substances are present. Ниже приведен подробный обзор его особенностей, преимуществ, областей применения и основных соображений.

Основные характеристики:

1. Ex-Proof Design:

   • Complies with international safety standards (e.g., ATEX, IECEx, NEC) for use in explosive atmospheres.
   • Made from anti-static and flame-resistant materials to prevent sparks or ignition.
   • Suitable for environments with flammable liquids or gases.

2. 25L Capacity:

   • Specifically designed for filling 25-liter pails, a common size for industrial liquids.
   • Adjustable fill volumes to accommodate different product requirements.

3. Полуавтоматическая работа:

   • Operator-controlled filling process for flexibility and precision.
   • Manual loading of pails and initiation of the filling cycle.

4. Stainless Steel Construction:

   • Made from high-grade stainless steel (304/316) for corrosion resistance and compatibility with aggressive chemicals.
   • Easy to clean and maintain, ensuring hygiene and longevity.

5. Precision Filling System:

   • High-accuracy flow meters or load cells ensure precise filling within ±0.1% to ±0.5% of the target weight.
   • Adjustable filling speeds to prevent splashing or foaming.

6. Drip-Free Filling Nozzle:

   • Designed to minimize product wastage and spillage during filling.
   • Self-closing or automatic shutoff after filling is complete.

7. Static Grounding System:

   • Integrated static grounding to safely discharge any static electricity and reduce the risk of ignition.

8. Safety Interlocks:

   • Equipped with safety interlocks to prevent accidental operation when the hopper or filling nozzle is not properly positioned.
   • Emergency stop buttons for operator safety.

9. Hopper with Agitation:

   • A stirred hopper to keep the product uniformly mixed and prevent settling of solids.
   • Option for heating or cooling the hopper if required for temperature-sensitive products.

10. Customizable Options:

    • Optional data logging for tracking batch weights, production counts, and operator activity.
    • Integration with larger automation systems (e.g., PLC, SCADA) for seamless workflow.

Преимущества:

• Безопасность:  Ex-proof design and static grounding ensure safe operation in hazardous environments.
• Accuracy:  Precision filling minimizes overfilling or underfilling, reducing product waste and costs.
• Универсальность:  Suitable for a wide range of liquids, including flammable, corrosive, or viscous materials.
• Простота использования:  Semi-automatic operation reduces labor intensity while maintaining control over the filling process.
• Прочность:  Stainless steel construction withstands harsh industrial environments and chemical exposure.
• Согласие:  Meets international safety standards for explosive atmospheres, ensuring regulatory compliance.

Приложения:

• Washing Coatings:  Filling pails with flammable or solvent-based cleaning chemicals.
• Wine Chemicals:  Packaging additives, preservatives, or processing chemicals used in winemaking.
• Industrial Chemicals:  Filling pails with acids, bases, solvents, or other hazardous liquids.
• Краски и покрытия:  Packaging flammable or solvent-based paints and coatings.
• Oil and Gas:  Filling pails with drilling fluids, lubricants, or other petroleum-based products.
• Фармацевтика:  Packaging flammable or volatile pharmaceutical ingredients.
• Food and Beverage:  Filling pails with edible oils, flavorings, or other food-grade liquids.

Этапы операции:

1. Pail Loading:

   • The operator places an empty 25L pail under the filling nozzle.

2. Filling Process:

   • The operator initiates the filling cycle, and the machine dispenses the liquid into the pail.
   • The precision filling system ensures accurate volume control.

3. Dripping and Sealing:

   • The nozzle automatically shuts off or closes to prevent dripping after filling is complete.

4. Pail Removal:

   • The filled pail is removed and sealed if required.

5. Чистка и обслуживание:

   • The machine is cleaned between batches to prevent cross-contamination.
   • Routine maintenance ensures optimal performance and safety.

Почему стоит выбрать эту машину?

The 25L Semi-Automatic Hopper Ex-Proof Pail Filling Machine offers a safe, accurate, and reliable solution for filling hazardous or flammable liquids into 25L pails. Its ex-proof design, precision filling, and durable construction make it ideal for industries handling dangerous materials. Если вы’re in the chemical, pharmaceutical, or food sectors, this machine provides a cost-effective way to meet your packaging needs while ensuring operator safety and regulatory compliance.

Для индивидуальной настройки или технической помощи проконсультируйтесь с поставщиками, такими как GLZON или другими авторитетными производителями, чтобы убедиться, что машина соответствует вашим конкретным требованиям.