Pail Filling Machine for Sale 5 Gallon Automatic Filler for Industrial Liquid Products 2

5-Gallon Pail Filling Machine for Industrial Liquid Products

Overview

The 5-Gallon Automatic Pail Filling Machine is a high-efficiency, precise solution designed for industrial liquid filling applications. It automates the process of filling 5-gallon pails (and other container sizes) with liquids such as chemicals, oils, lubricants, paints, adhesives, food-grade syrups, and more. Ideal for industries like chemical manufacturing, food processing, pharmaceuticals, and automotive, this machine ensures accuracy, speed, and safety in liquid handling.

Key Features

1. Precision Filling

   • Accurate Volume Control: ±0.2% accuracy (adjustable via HMI or PLC).
   • No Overfill: Automatic shutoff prevents spillage and waste.

2. High Throughput

   • Speed: Up to 600 pails/hour (depends on viscosity and container size).
   • Continuous Operation: Integrated conveyor system for seamless workflow.

3. Versatile Compatibility

   • Container Sizes: Handles 1–30 gallon pails, drums, or IBCs (customizable).
   • Liquid Types: Thin liquids (e.g., water-based solutions), viscous fluids (e.g., oils), and moderately thick products (e.g., adhesives).

4. Automated Functions

   • Touchscreen HMI: Easy programming for fill volumes, speeds, and container types.
   • Automated Capping/Sealing: Optional integration with capping machines or sealing systems.
   • Drum Handling: Optional roller conveyors or palletizers for larger containers.

5. Safety & Compliance

   • ATEX/IECEx Options: For flammable or explosive environments (e.g., solvents, fuels).
   • Drip-Free Nozzles: Prevents leaks and mess during filling.
   • Spill Containment: Stainless steel drip trays and emergency stop buttons.

6. Customization Options

   • Viscosity Handling: Heated hoppers or pumps for temperature-sensitive liquids.
   • Nitrogen Blanketing: Prevents oxidation or foaming in sensitive products.
   • Weight-Based Filling: Integration with load cells for density-variable liquids.

Optional Features

1. Vacuum Filtration: Removes air bubbles or contaminants before filling.
2. Riser Rings: Minimizes splash and foaming during filling.
3. RFID/Barcode Tracking: Logs batch numbers, expiration dates, and traceability data.
4. Multi-Head Filling: Parallel nozzles for higher throughput (up to 4x speed increase).
5. Chemical-Resistant Materials: Hastelloy, PTFE, or stainless steel (304/316L) for corrosive liquids.

How It Works

1. Container Placement: Pails are manually loaded or automatically fed via conveyor.
2. Filling Process:
   • The nozzle descends into the pail.
   • A metering pump or mass flowmeter dispenses the precise volume of liquid.
   • The nozzle retracts, and excess liquid is reclaimed (optional).
3. Sealing & Labeling: Optional capping, sealing, or labeling systems apply closures and product information.
4. Discharge: Filled pails move to downstream processes (e.g., palletizing, shrink-wrapping).

Applications

• Chemicals: Solvents, acids, bases, and industrial cleaners.
• Food & Beverage: Syrups, oils, sauces, and edible oils.
• Pharmaceuticals:口服液体药剂、消毒剂和溶剂。
• Automotive: Engine oils, lubricants, and coolants.
• Paints & Coatings: Water-based and solvent-based paints, varnishes, and adhesives.

Benefits

• Labor Savings: Fully automated operation reduces manual labor costs.
• Consistency: Eliminates human error for consistent fill levels across batches.
• Safety: Enclosed systems and ATEX compliance protect operators from hazardous fumes or spills.
• ROI: High throughput and minimal downtime lower production costs.

Why Choose This Machine?

This 5-Gallon Pail Filling Machine is ideal for:

• High-Volume Production: Reliable performance for large-scale liquid filling needs.
• Multi-Product Facilities: Quick changeover between different liquids and container sizes.
• Material Sensitivity: Customizable for viscous, foaming, or corrosive liquids.
• Compliance: ATEX, CE, and ISO certifications ensure safety and regulatory adherence.

Ideal For

• Chemical Manufacturers: Bottling industrial solvents, acids, and cleaners.
• Food Processors: Filling cooking oils, syrups, and sauces.
• Oil Refineries: Packaging engine oils, lubricants, and greases.
• Paint & Coatings Plants: Dispensing water-based and solvent-based products.

The 5-Gallon Pail Filling Machine offers unmatched precision, speed, and versatility for industrial liquid filling applications. Its robust design, optional features, and compliance with safety standards make it a reliable choice for high-volume production environments.