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5-Gallon Pail Filling Machine: Automatic Industrial Liquid Filler
Key Features
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High-Speed Automatic Filling
- 5 Gallon Capacity: Designed for 5-gallon pails, with adjustable fill volumes to accommodate smaller or larger containers.
- Simultaneous Filling: Fill multiple pails at once (e.g., 2–4 stations) to increase productivity.
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Precision Filling Technology
- Gravimetric or Volumetric Mode:
- Gravimetric: ±0.1% accuracy using load cells for critical applications (e.g., chemicals, pharmaceuticals).
- Volumetric: Preset volume dispensing for consistent results in less critical applications.
- No-Drip Nozzles: Self-closing nozzles prevent spills and leaks during and after filling.
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Material Versatility & Durability
- Stainless Steel Construction: 304/316 grade stainless steel for corrosion resistance in harsh environments.
- Chemical-Resistant Hoses: Options for PTFE, Viton, FKM, or NBR seals to handle acids, solvents, oils, and more.
- ATEX/IECEx Certification: Available for hazardous environments (on request).
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Smart Automation & Safety
- Touchscreen HMI: Easy programming of fill parameters, recipe storage, and batch tracking.
- Static Grounding & ESD Protection: Ensures safe operation with flammable or explosive liquids.
- Vapor Extraction Arm: Captures fumes at the fill point, directing them to a scrubber or ventilation system.
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Flexibility & Customization
- Adjustable Fill Speed: Adapts to viscous liquids (e.g., syrups, oils) or fast-flowing products.
- Nitrogen Blanketing: Option to purge containers with inert gas to prevent oxidation or contamination.
- Modular Design: Easily integrates with conveyors, capping machines, or labeling systems.
How It Works
- Container Placement: Operator positions pails under the filling nozzles (automated positioning available as an option).
- Smart Filling: The machine dispenses the preset weight or volume of liquid, using sensors to ensure accuracy.
- No-Drip Cutoff: Nozzles automatically close at the correct level to prevent overfilling or spillage.
- Completion Alert: LEDs, alarms, and/or HMI notifications indicate filling is complete.
Benefits
- Unmatched Accuracy: Gravimetric mode ensures precise batch weights, minimizing giveaway and ensuring compliance with industry standards.
- High Productivity: Simultaneous filling of multiple pails reduces labor and cycle time by up to 75%.
- Operator Safety: No-spill technology, static grounding, and fume extraction protect against spills, leaks, and harmful vapors.
- Corrosion Resistance: Stainless steel and optional Hastelloy construction ensure longevity in aggressive environments.
- Data-Driven Insights: IoT connectivity enables remote monitoring and predictive maintenance, reducing downtime.
Applications
- Chemicals: Acids, solvents, bases, and specialty chemicals.
- Food & Beverage: Syrups, oils, sauces, and high-viscosity ingredients.
- Pharmaceuticals: APIs, bulk actives, and intermediates.
- Industrial: Lubricants, coatings, adhesives, and petrochemicals.
Customization Options
- Filling System: Choose between volumetric, gravimetric, or hybrid systems.
- Materials: Stainless steel, Hastelloy, or other corrosion-resistant alloys.
- Certifications: ATEX, ISO, and CE compliance for hazardous environments.
- Additional Features:
- Nitrogen blanketing for oxygen-sensitive products.
- Data logging for traceability and batch reporting.
- Integration with conveyors, palletizing systems, or labeling machines.
Why Choose This Machine?
- Precision & Consistency: Gravimetric accuracy ensures every pail meets your exact specifications.
- Safety First: No-spill technology, static grounding, and fume extraction minimize risks in hazardous environments.
- Future-Proof Design: Scalable, modular, and upgradeable to adapt to evolving needs.
- Corrosion Resistance: Stainless steel and optional Hastelloy construction ensure longevity in aggressive environments.
Supplier Considerations
Choose a supplier with:
- Expertise: Proven experience in chemical, food, pharmaceutical, and industrial applications.
- Customization Capabilities: Ability to tailor the machine to your specific needs.
- Support: Installation, training, maintenance, and spare parts availability.
- Certifications: ATEX, ISO, and CE compliance for safety and quality assurance.
The 5-Gallon Pail Filling Machine is designed for high-performance liquid packaging operations. With its precision, safety features, and scalability, it’s the ideal solution for industries requiring reliable, efficient, and compliant filling of pails. Whether you’re handling corrosive chemicals, volatile solvents, or viscous liquids, this machine ensures optimal productivity, operator safety, and regulatory compliance.
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
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