Environmentally Friendly Semi-Auto Ex-Proof 25 Liter Pail Filling Machine for Chemical Resin Paint

Environmentally Friendly Semi-Auto Ex-Proof 25 Liter Pail Filling Machine for Chemical Resin & Paint

Descripción general:

El semi-automatic, explosion-proof (Ex-Proof) 25-liter pail filling machine is designed for safe and efficient filling of chemical resins, paints, and other hazardous liquids into 25L (and compatible size) pails. With a focus on environmental sustainability, safety, and precision , this machine is ideal for industries requiring ATEX/IECEx certification and compliance with strict environmental regulations.

Características principales:

1. Operación semiautomática:

   • Manual Container Loading:  Pais are placed manually on the filling platform.
   • Llenado automático:  Precision filling with programmable volume control.
   • Foot Pedal or Button Control:  Hands-free operation for convenience and safety.

2. Explosion-Proof (Ex-Proof) Design:

   • ATEX/IECEx Certification:  Safe for use in  hazardous environments  (Zone 1/21 or Zone 2/22).
   • Stainless Steel Construction (304/316):  Corrosion-resistant and suitable for aggressive chemicals.
   • Intrinsically Safe Components:  Electrical parts meet Ex-Proof standards to prevent ignition.

3. Environmentally Friendly:

   • Drip-Free Filling:  Anti-drip nozzles and vacuum breakers prevent spills and reduce waste.
   • Low-Emission Design:  Minimal evaporation and splashing during filling.
   • Optional Nitrogen Blanketing:  Inert gas purging reduces VOC emissions and oxidation.

4. Precision Filling Technology:

   • Weigh-Based or Volumetric Metering:  Accuracy of ±0.5%  ensures consistent fill levels.
   • Flow Control Valves:  Adjustable speed to prevent foaming or splashing in viscous liquids.
   • Pre-Set Volumes:  Quick adjustment for different product batches or container sizes.

5. Chemical Compatibility:

   • PTFE/FKM Seals:  Resistant to corrosive and high-viscosity chemicals.
   • Optional Hastelloy or PEEK Components:  For extreme chemical resistance.

6. Viscous Liquid Handling:

   • Positive Displacement Pumps:  Efficiently handles resins, paints, and high-viscosity fluids (up to 2000 cP).
   • Heated Jackets (Optional):  Prevents clogging for temperature-sensitive or crystallizing products.

7. Safety Features:

   • Emergency Stop Button:  Immediate shutdown in case of emergencies.
   • Interlock System:  Ensures nozzle retracts before container removal.
   • Grounding Clips (Optional):  Prevents static buildup during filling.

8. Facilidad de mantenimiento:

   • Tool-Free Nozzle Removal:  Simplifies cleaning and maintenance.
   • Self-Purging Function:  Automatically cleans the nozzle after each cycle.
   • Accessible Filters:  Easy replacement of inline filters for clog prevention.

9. Opciones de personalización:

   • Multi-Head Configuration:  Add additional heads for higher throughput.
   • Capping Integration:  Automatically seals pails after filling.
   • Labeling System (Optional):  Apply tamper-evident labels or barcodes.

10. Cumplimiento & Certificaciones:

    • CE Marking:  Complies with EU safety and environmental standards.
    • ISO 9001 & 14001 certified:  Adherence to quality and environmental management systems.
    • GMP Compatible (Optional):  For pharmaceutical or food-grade applications.

Aplicaciones:

• Chemical Industry:  Filling resins, solvents, adhesives, and corrosive liquids.
• Paint & Coatings:  Dispensing water-based, oil-based, or high-viscosity paints.
• Agrochemicals:  Packaging pesticides, herbicides, and fertilizers.
• Alimento & Bebida:  Filling oils, sauces, or syrups in pails (with GMP option).
• productos farmacéuticos:  Dispensing liquid medications or APIs under controlled conditions.

Pasos de la operación:

1. Colocación de contenedores:  Empty 25L pail is positioned under the filling nozzle.
2. Nozzle Positioning:  Telescopic or fixed nozzle extends into the pail to minimize splashing.
3. Filling:  The machine fills the pail to the preset volume using weight or flow meters.
4. Nozzle Retraction:  Anti-drip valve and vacuum breaker ensure a clean breakoff.
5. Retirada de contenedores:  Filled pail is manually removed and capped (optional automation).
6. Limpieza (opcional):  Nozzle self-purges or undergoes manual cleaning.

Beneficios:

1. Seguridad:  Ex-Proof design and anti-drip technology ensure hazardous environment compatibility.
2. Precision:  Accurate filling reduces product waste and overfilling.
3. Environmental Impact:  Drip-free operation and optional nitrogen blanketing minimize VOC emissions.
4. Versatilidad:  Suitable for viscous liquids, corrosive chemicals, and various container sizes.
5. Low Maintenance:  Tool-free cleaning and durable construction reduce downtime.
6. Cumplimiento:  Meets global safety, environmental, and quality standards.

¿Por qué elegir esta máquina?

This semi-automatic Ex-Proof pail filling machine combines safety, precision, and environmental responsibility into a reliable solution for filling hazardous liquids like chemical resins and paints. With features such as ATEX certification, drip-free technology, and corrosion-resistant materials , it ensures compliant, efficient, and sustainable operation in demanding industrial environments.

Orden inmediata:

Sitio web: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

Compañía manufacturera de China Ltd.: https://fillingmachinecn.en.made-in-china.com