Semi-automatic Real Stone Paint Explosion-proof Filling Machine with Capping, Touch Screen, Preferential Price
Semi-Automatic Real Stone Paint Explosion-Proof Filling Machine with Capping, Touch Screen, and Preferential Price
Overview
The semi-automatic explosion-proof filling machine is designed for safe and precise filling of real stone paints, solvents, and other hazardous liquids into 5-gallon pails or containers. It combines ATEX/IECEx certification for explosive atmospheres, a user-friendly touchscreen interface, and integrated capping—all at a competitive price point. This machine is ideal for small to medium-scale production requiring reliability, safety, and simplicity.
Key Features
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Explosion-Proof Safety
- ATEX/IECEx Certified: Suitable for Zone 1/21 hazardous environments (flammable liquids and gases).
- Spark-Resistant Components: Pneumatics, motors, and electrical systems comply with explosion-proof standards.
- Static Grounding: Automatic grounding of containers to prevent static sparks.
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Touchscreen Control & Precision Filling
- Intuitive HMI: Touchscreen interface for easy setup of fill volumes, speeds, and batch counting.
- High-Accuracy Filling: ±0.5% accuracy with adjustable flow rates for viscous products like real stone paint.
- Drip-Free Nozzles: Anti-clog design reduces mess and ensures clean operation.
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Integrated Crown Lid Capping
- Manual Capping Station: Semi-automatic crown lid sealing with preset torque control for airtight closure.
- Optional Nitrogen Blanketing: Inert gas purging to minimize evaporation and oxidation (customizable).
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Cost-Effective Design
- Preferential Pricing: Affordable semi-automatic solution with no compromise on safety or performance.
- Low Maintenance: Stainless steel construction and durable components reduce long-term costs.
- Scalable Upgrades: Compatible with additional automation modules (e.g., conveyors, labeling) for future growth.
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User-Friendly Operation
- Simple Workflow: Operator loads container, selects parameters on the touchscreen, and initiates filling.
- Compact Footprint: Space-saving design for small workshops or limited environments.
- Multilingual Support: Touchscreen available in multiple languages for global usability.
Technical Specifications
- Certification: ATEX/IECEx Zone 1/21 (hazardous liquids and gases).
- Filling Range: 1–5 gallons per container (adjustable for smaller or larger volumes).
- Speed: Up to 60 containers/hour (dependent on viscosity and operator熟练度).
- Accuracy: ±0.5% of target weight.
- Nozzle Type: High-viscosity, anti-clog nozzle with drip prevention.
- Capping System: Manual crown lid press with torque control (optional servo upgrade).
- Display: Touchscreen HMI with recipe storage and batch counter.
- Power Requirements: 220V/50Hz or 110V/60Hz (energy-efficient).
- Materials: 304 stainless steel (corrosion-resistant and durable).
Operation Steps
- Container Placement: Operator positions the empty container under the filling nozzle.
- Parameter Setup: Touchscreen selects fill volume, speed, and capping settings.
- Automatic Filling: Machine fills to the target weight while preventing drips.
- Manual Capping: Operator places the crown lid onto the container and engages the press for sealing.
- Repeat: Continue for batch processing or switch recipes via the touchscreen.
Applications
- Real Stone Paints: Viscous, solvent-based coatings for decorative concrete.
- Hazardous Chemicals: Flammable solvents, thinners, adhesives, and resins.
- Industrial Coatings: Epoxy, polyurethane, and other high-viscosity liquids.
- Small to Medium Production Runs: Ideal for workshops, contract manufacturers, or startups.
Benefits
- Safety: ATEX/IECEx certification ensures compliance with hazardous environment regulations.
- Precision: High-accuracy filling minimizes overfill, saving materials and costs.
- Affordability: Competitive pricing makes it accessible for small to medium businesses.
- Ease of Use: Touchscreen controls and simple workflow reduce training requirements.
- Scalability: Upgradeable to fully automatic systems or additional modules as needs grow.
- Low Maintenance: Durable construction and spill-proof design minimize downtime.
Why Choose This Machine?
This semi-automatic explosion-proof filling machine offers a balance of safety, precision, and affordability for real stone paint manufacturers. Its ATEX certification, touchscreen convenience, and integrated capping make it a reliable choice for hazardous environments. Whether you’re a small workshop or growing business, this machine provides value-for-money performance without compromising on quality or safety.
Contact us today for a personalized quote or demo!
