Splash-proof Filling Machine for High Precision

Splash-Proof Filling Machine for High Precision

Overview:

The Splash-Proof Filling Machine for High Precision is designed to deliver accurate, spill-free, and contamination-free filling of liquids into containers. Ideal for industries such as pharmaceuticals, cosmetics, food and beverage, chemicals, and more, this machine combines advanced splash-proof technology with high-precision metering to ensure optimal performance in applications where cleanliness and accuracy are critical.

Key Features:

1. High-Precision Filling:

   • Accuracy: ±0.5% precision, ensuring consistent fill volumes (e.g., 10mL to 1000mL).
   • Advanced Metering: Options include mass flow meters, peristaltic pumps, or piston pumps for precise dispensing.
   • Adjustable Fill Speed: Controlled flow rate to prevent spillage, foaming, or air entrapment.

2. Splash-Proof Design:

   • Nozzle Technology:
     • Anti-Drip Valves: Prevent dripping after filling.
     • Telescopic Nozzles: Extend directly into the container to minimize splashing.
     • Vacuum Breakers: Eliminate dripping and ensure a clean breakoff.
   • Container Guidance: Optional funnels or guides to position the nozzle accurately.
   • Overfill Protection: Automatically stops filling if the container overflows.

3. Versatile Compatibility:

   • Wide Range of Viscosities: Suitable for thin liquids, oils, suspensions, and viscous fluids.
   • Customizable Nozzles: Interchangeable nozzles for different container sizes (e.g., 10mL to 5L).
   • Dual Mode Filling: Gravity or pump-driven filling for flexibility.

4. Semi-Automatic Operation:

   • Manual Container Placement: Operator positions the container under the filling nozzle.
   • Automatic Filling: Starts filling when the foot pedal is pressed or a sensor detects the container.
   • Handheld or Benchtop Design: Compact and portable for easy integration into existing workflows.

5. Safety & Compliance:

   • ATEX/IECEx Compliance: Explosion-proof design for use in hazardous environments (Zone 1/21).
   • Static Grounding: Prevents static buildup during filling of flammable liquids.
   • Chemical Resistance: Stainless steel and chemical-resistant seals (PTFE/FKM) for compatibility with aggressive liquids.

6. User-Friendly Interface:

   • Touchscreen HMI: Intuitive controls for setting fill volumes, speed, and cycle parameters.
   • Preset Recipes: Save and recall settings for different products or container sizes.
   • LED Indicators: Visual alerts for fill completion, errors, or maintenance needs.

7. Ease of Maintenance:

   • Tool-Free Access: Quick disassembly for cleaning and replacement of hoses, nozzles, and filters.
   • Self-Purge Function: Automatically cleans the filling nozzle after each cycle.
   • Stainless Steel Construction: Corrosion-resistant materials for long-lasting durability.

8. Flexibility & Customization:

   • Multi-Product Capability: Quick changeover between different products with minimal cross-contamination.
   • Nitrogen Blanketing (Optional): Inert gas purging to minimize evaporation and oxidation.
   • Vacuum Filling (Optional): For foam-sensitive or sensitive liquids.

9. Environmental Considerations:

   • Spill Containment: Drip trays or catch basins collect accidental spills.
   • Anti-Microbial Materials: Option for hygienic designs in food and pharma applications.

Applications:

• Pharmaceuticals: Filling syrups, oral liquids, and specialty medications.
• Cosmetics: Dispensing creams, lotions, serums, and perfumes.
• Food & Beverage: Packaging sauces, dressings, oils, and beverages.
• Chemicals: Filling industrial adhesives, lubricants, and specialty chemicals.
• Household Products: Dispensing detergents, cleaners, and personal care products.

Operation Steps:

1. Container Placement: Operator positions the container under the filling nozzle.
2. Start Filling: Activates filling via foot pedal or automatic sensor detection.
3. Precision Dispensing: The machine fills the container to the preset volume, stopping automatically.
4. Nozzle Retraction: The nozzle retracts or breaks away cleanly to prevent dripping.
5. Container Removal: Operator removes the filled container and places it on an outfeed conveyor (optional).
6. Cleanup (Optional): Nozzle self-purging or manual cleaning ensures no cross-contamination.

Benefits:

1. Spill-Free Operation: Splash-proof nozzles and anti-drip technology minimize mess and product loss.
2. High Accuracy: ±0.5% precision ensures consistent fill volumes and reduces waste.
3. Versatility: Handles a wide range of liquid viscosities and container sizes.
4. Safety: Explosion-proof design and overfill protection for hazardous environments.
5. Ease of Use: User-friendly interface and semi-automatic operation reduce training time.
6. Low Cost of Ownership: Energy-efficient design and minimal maintenance requirements.
7. Quick Changeover: Flexible setup for multi-product lines with minimal downtime.
8. Compliance: Meets global safety standards (e.g., ATEX, CE, ISO).

Why Choose This Machine?

The Splash-Proof Filling Machine for High Precision is the perfect solution for businesses that require clean, accurate, and reliable filling without compromising on safety or efficiency. Its advanced splash-proof technology, combined with high-precision metering and user-friendly operation, ensures optimal performance in applications where spill prevention and contamination control are critical. Whether you’re filling pharmaceuticals, cosmetics, or food products, this machine delivers the precision and reliability you need.