Stainless Steel 1000L Lubricant Grease Filling Equipment with PLC 3

Stainless Steel 1000L Lubricant Grease Filling Equipment with PLC

Key Features

1. High-Capacity Filling

   • 1000L Compatibility: Designed for bulk filling of grease and lubricants into drums, IBC totes, or intermediate bulk containers (IBCs).
   • Adjustable Volume: Preset volume control for precise filling (e.g., 5L to 200L per container).

2. Full Stainless Steel Construction

   • 304/316 Stainless Steel: Corrosion-resistant material ensures longevity and hygiene, ideal for industrial greases and lubricants.
   • Sanitary Design: Smooth surfaces and no dead legs prevent contamination.

3. PLC Automation

   • Programmable Logic Control: Fully automated operation with pre-programmed recipes for consistent batch sizes.
   • Touchscreen Interface: Easy-to-use HMI (Human-Machine Interface) for setting parameters, monitoring fill levels, and troubleshooting.
   • Data Logging: Tracks fill volumes, batch numbers, and operator activity for traceability.

4. High-Viscosity Fluid Handling

   • Pneumatic or Hydraulic Pumps: High-pressure pumps handle thick, viscous greases (e.g., NLGI grades 1-3) without clogging.
   • Heating Jackets: Optional heated hoses or tanks to maintain optimal fluid temperature and flow.

5. Safety & Containment

   • No-Drip Nozzles: Self-closing nozzles prevent drips and spills during filling.
   • Static Grounding Clamp: Ensures safe handling of flammable or combustible materials.
   • Fume Extraction Arm: Directs vapors away from the operator (optional accessory).

6. Customization Options

   • Multiple Filling Heads: Simultaneously fill multiple containers for increased productivity.
   • Nitrogen Blanketing: Purge containers with inert gas to prevent contamination or oxidation.
   • Weight-Based Filling: Integrate load cells for precise weight measurement (alternative to volumetric filling).

Applications

• Lubricants & Greases: Industrial greases, automotive greases, bearing greases, and specialty lubricants.
• Oils: Engine oils, gear oils, hydraulic oils, and heavy-duty industrial oils.
• Adhesives & Sealants: High-viscosity adhesives, sealants, and construction chemicals.
• Food-Grade Applications: Edible oils, cooking fats, and food-safe lubricants (with appropriate certifications).

How It Works

1. Container Placement: Position the container under the fill nozzle (optional conveyor or pallet system available).
2. Automated Filling: The PLC initiates filling based on preset volume or weight parameters.
3. Precision Dispensing: High-pressure pumps and pneumatic controls ensure accurate, drip-free filling.
4. Shutoff & Sealing: Nozzles close automatically once the target volume is reached.
5. Next Batch: Repeat the process for additional containers or switch products via the touchscreen.

Benefits

• Efficiency: High-speed filling with minimal operator intervention reduces labor costs and cycle times.
• Accuracy: PLC and HMI ensure consistent, repeatable results (±0.2% accuracy).
• Safety: No-spill design, static grounding, and fume extraction protect operators and the environment.
• Scalability: Easily upgradeable with additional heads, weight systems, or automation features.
• Low Maintenance: Stainless steel construction and simple design minimize cleaning and upkeep.

Optional Accessories

• Conveyor System: Automates container movement for continuous filling.
• Capping Machine: Seals lids or caps after filling (e.g., drum liners, tamper-evident caps).
• Labeling System: Apply batch numbers, expiration dates, or barcodes for traceability.
• HEPA Filtration: Add-on for capturing fine fumes or particles during filling.

Why Choose This Equipment?

This 1000L Lubricant Grease Filler is ideal for large-scale operations requiring precision, speed, and safety. Its stainless steel construction, PLC automation, and high-viscosity handling capabilities make it perfect for:

• Industrial Lubricant Manufacturers: Filling greases, oils, and specialty fluids.
• Oil Refineries & Blenders: Bottling engines oils, gear oils, and hydraulic fluids.
• Contract Packers: Versatile filling for diverse client products (greases, adhesives, etc.).
• Warehouses & Distributors: Repacking bulk lubricants into smaller containers for distribution.

Ideal For

• Large Manufacturing Plants: High-volume filling of greases and oils.
• Automotive & Industrial Workshops: Filling grease cartridges, drums, or IBCs.
• Food & Pharmaceutical Industries: Food-grade or pharma-compliant filling (with appropriate certifications).

The Stainless Steel 1000L Lubricant Grease Filling Equipment with PLC offers a robust, automated solution for high-capacity filling of viscous fluids. Its precision, safety features, and customization options make it ideal for industrial greases, oils, and specialty lubricants.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com