Automatic Double-head Liquid Pail Filling Machine for Engine Oil With a Crown Lid 2

Automatic Double-Head Liquid Pail Filling Machine for Engine Oil with Crown Lid

Genel bakış:

The Automatic Double-Head Liquid Pail Filling Machine is a high-speed, precision filling system designed for engine oil and other viscous liquids . It features dual filling heads for increased productivity, an integrated crown lid sealing mechanism , and robust construction to handle industrial-grade oils. Ideal for 5–20 liter pails , this machine ensures efficient, spill-free filling and secure capping for packaging lines.

Temel Özellikler:

1. Dual Filling Heads:

   • High Throughput:  Two independent filling heads allow simultaneous filling of two pails, doubling productivity.
   • Synchronized Operation:  Automated indexing table moves containers under the heads for seamless workflow.

2. Engine Oil Compatibility:

   • Viscosity Handling:  Designed for oils up to  10,000 cP  (customizable for higher viscosities).
   • Temperature Control (Optional):  Heated jackets or inline heaters to maintain optimal flow at low temperatures.

3. Hassas Dolum:

   • Weight-Based Accuracy:  ±0.1% accuracy using load cells to ensure consistent fill levels.
   • Drift-Free Nozzles:  Prevent dripping after filling to minimize waste and contamination.
   • Adjustable Fill Speeds:  Control flow rate to reduce splashing and foaming.

4. Integrated Crown Lid Sealing:

   • Automated Capper:  Seals crown lids immediately after filling to prevent contamination.
   • Torque Control:  Customizable tightening force for secure closure without over-tightening.
   • Lid Feeder (Optional):  Automatically feeds and aligns crown lids for hands-free operation.

5. Emniyet & Uyumluluk:

   • ATEX/IECEx Options:  Explosion-proof models available for hazardous environments (e.g., flammable solvents).
   • Aşırı Dolum Koruması:  Automatically stops filling if preset weight is exceeded.
   • Emergency Stop Function:  Instantly halts operation in case of emergencies.

6. User-Friendly Operation:

   • Dokunmatik Ekranlı HMI:  Intuitive interface for setting parameters, monitoring batches, and troubleshooting.
   • Foot Pedal Control:  Manual start/stop for flexibility during operation.
   • Pre-Programmed Recipes:  Store multiple fill settings for different oil types or container sizes.

7. Dayanıklılık & Compatibility:

   • Corrosion-Resistant Materials:  Stainless steel (304/316), PTFE, and chemical-resistant elastomers.
   • IP65 Rating:  Dust and water resistance for harsh industrial environments.
   • Azot Örtüleme (Opsiyonel):  Inert gas purging to prevent oxidation or foaming.

8. Foam Management:

   • Anti-Foam Nozzles:  Minimize air entrapment during filling.
   • Vakumlu Dolum (Opsiyonel):  Reduces foam and splashing for highly viscous oils.

9. Özelleştirme Seçenekleri:

   • Labeling Integration (Optional):  Apply barcodes, batch numbers, or expiration dates.
   • Conveyor Systems (Optional):  Automate container loading/unloading and transport between processes.

Teknik Özellikler:

• Filling Range:  5–20 liters (customizable for larger volumes).
• Kesinlik:  ±0.1% of target weight.
• Nozzle Type:  Drift-free, self-purging, stainless steel nozzles.
• Malzemeler:  Stainless steel (304/316), PTFE, and chemical-resistant plastics.
• Viscosity Handling:  Up to 10,000 cP (optional pump upgrades for higher viscosities).
• Environment Rating:  IP65 (dust and water resistant).
• Uyumluluk:  CE certified; ATEX/IECEx options available for hazardous areas.

Uygulamalar:

• Engine Oils:  Conventional, synthetic, and high-viscosity oils.
• Industrial Lubricants:  Hydraulic fluids, gear oils, and greases.
• Greases & Waxes:  Highly viscous products requiring precise dosing.
• Kimyasallar:  Solvents, adhesives, and corrosive liquids (with optional explosion-proof model).

İşlem Adımları:

1. Konteyner Yerleşimi:  Pails are manually placed or loaded via conveyor onto the indexing table.
2. Nozzle Positioning:  Filling heads descend into the pail to minimize splashing.
3. Doldurma:  The machine fills to the preset weight using load cells.
4. Crown Lid Sealing:  The automated capper applies and tightens the crown lid.
5. Konteyner Kaldırma:  Filled and sealed pails are removed manually or via conveyor (optional).
6. Temizleme (İsteğe bağlı):  Nozzles self-purge or undergo manual cleaning.

Faydalar:

1. High Efficiency:  Dual filling heads and automated capping reduce cycle time and increase output.
2. Precision:  Weight-based filling ensures accurate dosing, minimizing overfilling and material costs.
3. Çok yönlülük:  Suitable for engine oils, greases, chemicals, and more with optional customization.
4. Kullanım Kolaylığı:  Touchscreen HMI, foot pedal control, and pre-programmed recipes simplify operation.
5. Low Maintenance:  Tool-free cleaning and durable components minimize downtime.
6. Özelleştirme:  Nitrogen blanketing, labeling, and conveyor integration enhance functionality.

Neden Bu Makineyi Seçmelisiniz?

Bu double-head filling machine combines speed, precision, and automation into a reliable solution for engine oil and viscous liquid packaging . With its integrated crown lid sealing, temperature control options, and robust construction , BT’s ideal for high-volume production lines. Its user-friendly design and customization options make it a top choice for industries requiring efficient, spill-free filling and secure capping.