Versatile IBC Tote Filling Machine | Efficient Filler for Various Liquids in 1000L Containers

Versatile IBC Tote Filling Machine for 1000L Containers

The IBC tote filling machine is a high-capacity, automated solution designed for efficient and precise filling of 1000-liter Intermediate Bulk Containers (IBCs). Ideal for industrial liquids, chemicals, food products, and more, this machine combines speed, accuracy, and safety to streamline your bulk filling operations.

1. Key Features

• High-Capacity Filling:
  • Fills 1000L IBC totes in 2–5 minutes (depending on product viscosity and nozzle size).
  • Compatible with standard IBC tote sizes and types (plastic, stainless steel, or hybrid).
• Precision Filling:
  • ±0.5% accuracy via gravimetric or volumetric systems.
  • Adjustable fill levels and automatic shutoff to prevent overfilling.
• Multi-Product Flexibility: Store up to 50+ pre-set recipes in the PLC for quick changeovers between products.

2. Advanced Filling Technology

• Nozzle Options:
  • Top-Fill or Bottom-Fill: Suits different IBC designs and minimizes splashing.
  • Self-Venting Nozzles: Prevent vacuum lock during filling of viscous liquids.
• Viscosity Handling:
  • Gear Pumps or Diaphragm Pumps: For thick liquids (e.g., syrups, resins, adhesives).
  • Flow Meters: For precise measurement of low-viscosity products (e.g., water-based solutions).
• Anti-Foam Control: Reduces foam formation in products like detergents, coatings, or beverages.

3. Material Compatibility and Safety

• Corrosion-Resistant Construction: Stainless steel (304/316) or Hastelloy for aggressive chemicals.
• Explosion-Proof Design: ATEX/NFPA compliance for flammable environments (e.g., solvents, fuels).
• Static Grounding Systems: Eliminates spark risks during filling.
• Drip-Free Valves: Prevents leaks and spills after filling.

4. Customization and Integration

• Optional Upgrades:
  • Automated Lid Sealing: Heat-sealing or crimping modules for tamper-evident closures.
  • Nitrogen Blanketing: Prevents oxidation or contamination in sensitive products.
  • Labeling Systems: Apply batch codes, expiry dates, or barcodes directly to IBCs.
  • Vacuum Systems: For filling settling or high-viscosity liquids (e.g., oils, resins).
• Modular Design: Easily integrates with upstream (mixing tanks) and downstream (palletizing) systems.

5. Efficiency and Labor Savings

• Fully Automated Operation: Minimal operator input; one person can manage multiple machines.
• Quick Changeovers: Tool-free nozzle swaps and self-cleaning cycles reduce downtime.
• Space-Efficient: Compact footprint optimizes factory floor space.

6. Applications

Perfect for a wide range of industrial and commercial liquids, including:

• Chemicals: Acids, bases, solvents, and specialty chemicals.
• Food & Beverage: Syrups, cooking oils, sauces, and bulk beverages.
• Pharmaceuticals: APIs, suspensions, and bulk pharma liquids.
• Oils and Lubricants: Engine oils, greases, and industrial lubricants.
• Coatings and Adhesives: Paints, resins, and sealants.
• Agricultural Products: Fertilizers, pesticides, and crop protectants.

7. Why Choose This IBC Filling Machine?

This machine offers a reliable, scalable solution for bulk liquid filling:

• Speed and Accuracy: Fast cycle times and precise fills reduce waste and labor costs.
• Versatility: Customizable for multi-product lines and integrable with existing workflows.
• Safety and Compliance: Robust safety features ensure operator protection and regulatory adherence.
• Low Maintenance: Durable construction and modular design minimize long-term costs.

Invest in an automated IBC tote filling machine to enhance productivity, improve safety, and deliver consistent quality for your high-volume liquid filling needs.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com