Weighing Explosion-proof Filling Machine for Coating Lubricant/white Latex

The Weighing Explosion-Proof Filling Machine for Coating Lubricant/White Latex is a specialized, high-precision system designed to handle flammable or hazardous liquids in explosion-prone environments. Below is a detailed overview of its features, applications, benefits, and technical specifications tailored to coating lubricants and white latex.

Key Features:

1. Explosion-Proof Design:

   • ATEX/IECEx Certified: Compliant with international safety standards for hazardous environments (Zone 1/21 or Zone 2/22).
   • Stainless Steel Construction: Made from 304/316L stainless steel for corrosion resistance and compatibility with aggressive chemicals like white latex and coating lubricants.
   • Static-Dissipative Materials: Prevents sparks and ensures safe operation in explosive atmospheres.

2. Weighing System:

   • High-Precision Load Cells: Ensures ±0.5% accuracy in filling volumes.
   • Weight-Based Filling: Eliminates overfilling or underfilling by measuring the exact weight of the liquid dispensed.
   • Tare Weight Function: Accounts for container weight for precise net filling.

3. Touch Screen HMI (Human-Machine Interface):

   • Intuitive touch screen for easy programming, monitoring, and adjustment of filling parameters.
   • Stores multiple product profiles for different liquids and container sizes.
   • Displays real-time data (e.g., fill volume, speed, error codes).

4. Intelligent Filling Technology:

   • Drip-Free Nozzles: Prevents spillage and ensures clean, precise filling.
   • Anti-Foam Design: Minimizes bubbles and foam during filling, ideal for viscous liquids like white latex.
   • Adjustable Filling Speeds: Suitable for low to high viscosity liquids (e.g., coating lubricants, latex).

5. Safety Features:

   • Emergency Stop Button: Immediate shutdown in case of emergencies.
   • Grounding System: Ensures electrical safety in hazardous environments.
   • Overfill Protection: Prevents containers from being overfilled, reducing waste and spills.

6. Customizable Options:

   • Level Sensors: Radar or ultrasonic sensors for precise fill level control.
   • Capping Machine: Integrated tamper-evident or hermetic capping for sealed containers.
   • Data Logging: USB or Ethernet connectivity for recording fill data and integration with MES/ERP systems.

Applications:

• Coating Lubricants: Filling industrial lubricants, greases, and coating additives.
• White Latex: Filling water-based latex solutions used in paints, adhesives, and coatings.
• Chemicals: Handling flammable, corrosive, or hazardous liquids in explosion-prone environments.
• Pharmaceuticals: Filling solvents, oils, or other pharmaceutical ingredients in hazardous areas.

Benefits:

1. Safety:

   • ATEX/IECEx certification ensures compliance with explosion-proof standards.
   • Static-dissipative materials and grounding prevent sparks in hazardous environments.

2. Precision:

   • High-accuracy weighing system (±0.5%) ensures consistent fill volumes, reducing giveaway and waste.
   • Drip-free nozzles and anti-foam design minimize spillage and contamination.

3. Efficiency:

   • Fully automated operation reduces labor costs and increases throughput.
   • Touch screen interface simplifies setup and reduces training time.

4. Versatility:

   • Suitable for a wide range of liquids (low to high viscosity) and container sizes.
   • Customizable for specific industry requirements (e.g., food-grade, hazardous chemicals).

5. Hygiene:

   • Stainless steel construction and CIP compatibility ensure easy cleaning and compliance with hygiene standards.
   • Tamper-evident capping options prevent contamination.

6. Cost-Effective:

   • Reduces product waste, labor costs, and downtime compared to manual operations.
   • Minimizes cross-contamination risks with dedicated equipment.

Technical Specifications (Example):

• Filling Capacity: Up to 200 liters per minute (adjustable)
• Filling Accuracy: ±0.5% (weight-based)
• Materials: 304/316L stainless steel (corrosion-resistant)
• Power Source: Electric (220V/50Hz or 110V/60Hz) or pneumatic (optional)
• Safety Certification: ATEX, IECEx, CE, FDA (depending on configuration)
• Dimensions: Compact footprint (e.g., 1200mm x 800mm x 1800mm)
• Weight: ~250 kg (depending on configuration)
• Touch Screen: Color LCD with user-friendly interface

Optional Add-Ons:

1. Conveyor System: Automated transport of containers for continuous operation.
2. RFID/Barcode Scanners: For automatic container recognition and tracking.
3. Level Sensors: Radar or ultrasonic sensors for precise fill level control.
4. Capping Machine: Integrated tamper-evident or hermetic capping for sealed containers.
5. Data Logging: USB or Ethernet connectivity for recording fill data and integration with MES/ERP systems.

Conclusion:

The Weighing Explosion-Proof Filling Machine is a reliable, precise, and safe solution for filling coating lubricants, white latex, and other hazardous liquids in explosion-prone environments. With its advanced features, compliance with safety standards, and customizable options, it minimizes labor costs, ensures accuracy, and enhances safety. Whether you need a basic system or a fully customized solution with advanced features, this equipment is a valuable investment for streamlining liquid filling operations in hazardous environments.