1-30L Intrinsically Safe Filling Machine - Chemical Grade Design for Flammable Liquids

1-30L Intrinsically Safe Filling Machine for Flammable Liquids

Chemical-Grade Design for Hazardous Environments

Overview:

The 1-30L Intrinsically Safe Filling Machine is engineered for safe, precise, and efficient filling of flammable liquids in hazardous environments. Compliant with ATEX Zone 1/21 and Zone 2/22 standards, this machine is ideal for industries handling solvents, adhesives, thinners, fuels, or industrial chemicals. Its chemical-grade construction ensures compatibility with aggressive materials, while its intrinsically safe design eliminates ignition risks in explosive atmospheres.

Key Features:

1. Intrinsic Safety & Explosion Protection:

   • ATEX/IECEx Certification: Suitable for Zone 1/21 and Zone 2/22 hazardous areas.
   • Spark-Resistant Materials: All components (nozzles, hoses, electrical systems) meet intrinsic safety standards.
   • Static Grounding System: Neutralizes static electricity during filling to prevent sparks.

2. Chemical Compatibility:

   • Corrosion-Resistant Construction: Stainless steel (304/316), PTFE, and chemical-resistant elastomers.
   • Compatible with Aggressive Chemicals: Safe for use with flammable liquids, acids, and solvents.

3. Versatile Container Range:

   • 1-30L Capacity: Accommodates small bottles, cans, jerrycans, or drums up to 30 liters.
   • Adjustable Nozzle: Telescopic or rotating nozzles for precise filling without splashing.

4. Precision Filling Technology:

   • Weight-Based Accuracy: High-precision load cells (±0.1% accuracy) ensure consistent fill levels.
   • Anti-Foam Control: Specialized nozzles minimize air entrapment and foaming.
   • Drift-Free Operation: Eliminates dripping after filling to reduce spillage and cross-contamination.

5. Safety & Compliance:

   • Emergency Stop Function: Instantly halts operation in case of emergencies.
   • Overfill Protection: Automatically stops filling if preset limits are exceeded.
   • Nitrogen Blanketing (Optional): Inert gas purging to prevent oxidation or foaming.

6. User-Friendly Operation:

   • Touchscreen HMI: Intuitive interface for setting parameters, monitoring batches, and troubleshooting.
   • Foot Pedal Control: Hands-free start/stop for manual operation.
   • Pre-Programmed Recipes: Store multiple fill settings for different products or container sizes.

7. Customization Options:

   • Automated Capping: Integrated capping system for sealed containers.
   • Labeling Integration (Optional): Apply barcodes, batch numbers, or expiration dates.
   • Heated Jackets (Optional): Maintain optimal temperature for viscous or temperature-sensitive materials.

8. Maintenance & Cleanliness:

   • Self-Purging Function: Automatically cleans the nozzle after each cycle.
   • Tool-Free Cleaning: Quick-disassembly nozzles and hoses for easy maintenance.
   • IP65/69K Rating: Dust and water resistance for harsh environments.

9. Multifunctional Design:

   • Viscosity Handling: Efficiently fills liquids up to 10,000 cP (optional pump upgrade).
   • Foam Management: Anti-foam nozzles and adjustable fill speeds reduce air entrapment.

Applications:

• Flammable Liquids: Solvents, thinners, fuels, alcohols, or petroleum products.
• Industrial Chemicals: Adhesives, resins, corrosive acids, or bases.
• Pharmaceuticals: Disinfectants, alcohol-based formulations, or API solutions.
• Household Products: Aerosol propellants, cleaning agents, or disinfectants.

Operation Steps:

1. Container Placement: Position the container (bottle, can, or drum) on the weighing platform.
2. Nozzle Positioning: The telescopic nozzle extends into the container to minimize splashing.
3. Filling: The machine fills to the preset weight using load cells.
4. Foam Control (Optional): Nitrogen blanketing or anti-foam nozzles reduce air entrapment.
5. Sealing & Capping (Optional): Automated or manual capping applies a sealed lid.
6. Container Removal: Filled container is removed manually or transferred via conveyor.
7. Cleanup (Optional): Nozzle self-purges or undergoes manual cleaning.

Benefits:

1. Safety: Intrinsic safety and ATEX compliance ensure secure operation in hazardous environments.
2. Accuracy: Weight-based filling minimizes overfilling and material waste.
3. Flexibility: Handles flammable, viscous, or corrosive liquids with ease.
4. Ease of Use: Touchscreen HMI and foot pedal control simplify operation.
5. Low Maintenance: Tool-free cleaning and durable construction minimize downtime.
6. Customization: Optional features like nitrogen blanketing and automated capping enhance functionality.

Why Choose This Machine?

This 1-30L intrinsically safe filling machine combines safety, precision, and chemical compatibility into a reliable solution for handling flammable liquids in explosive atmospheres. With features like ATEX certification, weight-based accuracy, and anti-foam nozzles, it addresses the unique challenges of hazardous environments while ensuring operator safety and compliance. Its user-friendly design and customization options make it ideal for small to medium-scale production in chemical, pharmaceutical, or industrial settings.