1-30L Intrinsically Safe Filling Machine - Chemical Grade Design for Flammable Liquids

1-30L Intrinsically Safe Filling Machine for Flammable Liquids

Chemical-Grade Design for Hazardous Environments

Überblick:

Der 1-30L Intrinsically Safe Filling Machine is engineered for safe, precise, and efficient filling of flammable liquids in hazardous environments. Compliant with ATEX Zone 1/21 and Zone 2/22 standards, this machine is ideal for industries handling solvents, adhesives, thinners, fuels, or industrial chemicals . Its chemical-grade construction ensures compatibility with aggressive materials, while its intrinsically safe design eliminates ignition risks in explosive atmospheres.

Hauptmerkmale:

1. Intrinsic Safety & Explosion Protection:

   • ATEX/IECEx Certification:  Suitable for Zone 1/21 and Zone 2/22 hazardous areas.
   • Spark-Resistant Materials:  All components (nozzles, hoses, electrical systems) meet intrinsic safety standards.
   • Static Grounding System:  Neutralizes static electricity during filling to prevent sparks.

2. Chemical Compatibility:

   • Korrosionsbeständige Konstruktion:  Stainless steel (304/316), PTFE, and chemical-resistant elastomers.
   • Compatible with Aggressive Chemicals:  Safe for use with flammable liquids, acids, and solvents.

3. Versatile Container Range:

   • 1-30L Capacity:  Accommodates small bottles, cans, jerrycans, or drums up to 30 liters.
   • Adjustable Nozzle:  Telescopic or rotating nozzles for precise filling without splashing.

4. Precision Filling Technology:

   • Weight-Based Accuracy:  High-precision load cells (±0.1% accuracy) ensure consistent fill levels.
   • Anti-Foam Control:  Specialized nozzles minimize air entrapment and foaming.
   • Drift-Free Operation:  Eliminates dripping after filling to reduce spillage and cross-contamination.

5. Sicherheit & Einhaltung:

   • Emergency Stop Function:  Instantly halts operation in case of emergencies.
   • Überfüllschutz:  Automatically stops filling if preset limits are exceeded.
   • Stickstoffüberlagerung (optional):  Inert gas purging to prevent oxidation or foaming.

6. User-Friendly Operation:

   • Touchscreen-HMI:  Intuitive interface for setting parameters, monitoring batches, and troubleshooting.
   • Foot Pedal Control:  Hands-free start/stop for manual operation.
   • Pre-Programmed Recipes:  Store multiple fill settings for different products or container sizes.

7. Anpassungsoptionen:

   • Automated Capping:  Integrated capping system for sealed containers.
   • Labeling Integration (Optional):  Apply barcodes, batch numbers, or expiration dates.
   • Beheizte Jacken (optional):  Maintain optimal temperature for viscous or temperature-sensitive materials.

8. Wartung & Cleanliness:

   • Self-Purging Function:  Automatically cleans the nozzle after each cycle.
   • Tool-Free Cleaning:  Quick-disassembly nozzles and hoses for easy maintenance.
   • IP65/69K Rating:  Dust and water resistance for harsh environments.

9. Multifunctional Design:

   • Viscosity Handling:  Efficiently fills liquids up to  10,000 cP  (optional pump upgrade).
   • Foam Management:  Anti-foam nozzles and adjustable fill speeds reduce air entrapment.

Anwendungen:

• Entzündbare Flüssigkeiten:  Solvents, thinners, fuels, alcohols, or petroleum products.
• Industriechemikalien:  Adhesives, resins, corrosive acids, or bases.
• Pharmaceuticals:  Disinfectants, alcohol-based formulations, or API solutions.
• Household Products:  Aerosol propellants, cleaning agents, or disinfectants.

Bedienungsschritte:

1. Container Placement:  Position the container (bottle, can, or drum) on the weighing platform.
2. Nozzle Positioning:  The telescopic nozzle extends into the container to minimize splashing.
3. Filling:  The machine fills to the preset weight using load cells.
4. Foam Control (Optional):  Nitrogen blanketing or anti-foam nozzles reduce air entrapment.
5. Sealing & Capping (Optional):  Automated or manual capping applies a sealed lid.
6. Container Removal:  Filled container is removed manually or transferred via conveyor.
7. Bereinigung (optional):  Nozzle self-purges or undergoes manual cleaning.

Vorteile:

1. Sicherheit:  Intrinsic safety and ATEX compliance ensure secure operation in hazardous environments.
2. Genauigkeit:  Weight-based filling minimizes overfilling and material waste.
3. Flexibilität:  Handles flammable, viscous, or corrosive liquids with ease.
4. Benutzerfreundlichkeit:  Touchscreen HMI and foot pedal control simplify operation.
5. Geringer Wartungsaufwand:  Tool-free cleaning and durable construction minimize downtime.
6. Customization:  Optional features like nitrogen blanketing and automated capping enhance functionality.

Warum diese Maschine wählen?

This 1-30L intrinsically safe filling machine combines safety, precision, and chemical compatibility into a reliable solution for handling flammable liquids in explosive atmospheres. With features like ATEX certification, weight-based accuracy, and anti-foam nozzles , it addresses the unique challenges of hazardous environments while ensuring operator safety and compliance. Its user-friendly design and customization options make it ideal for small to medium-scale production in chemical, pharmaceutical, or industrial settings.