1-5L Completely Automated Bottling and Labeling Production Line for Food Oil and Lubricants.
1-5L Completely Automated Bottling and Labeling Production Line for Food Oil and Lubricants
Overview
GLZON’s 1-5L Automated Bottling and Labeling Line is a fully integrated solution designed for high-speed, precise filling, sealing, and labeling of food oils, lubricants, and other viscous liquids. This turnkey system combines advanced servo-driven filling, capping, and labeling technologies to ensure efficiency, accuracy, and compliance with industry standards. Ideal for food & beverage, pharmaceuticals, automotive, and industrial applications, the line handles a wide range of container sizes (1L to 5L) and product viscosities.
Key Features
1. Filling System
- Servo-Driven Precision: ±0.2% accuracy for weight-based or volumetric filling.
- Viscous Product Handling: Pneumatic pumps and heavy-duty valves for thick oils, greases, and pastes.
- Vacuum Filling (Optional): Reduces foam and air bubbles in sensitive products like food oils.
- Nitrogen Blanketing (Optional): Prevents oxidation in oil-based products.
- ATEX/IECEx Compliance: Safe for flammable environments (e.g., solvent-based lubricants).
2. Capping System
- Automated Lid Pressing: Servo-controlled press-on capping for secure seals on plastic, metal, or composite lids.
- Torque Control: Adjustable tightening torque for consistent capping across all containers.
- Cap Sorting (Optional): Automatically detects and sorts caps for error-free operation.
3. Labeling System
- Full-Wrap Labeling: Front/back label application with high-resolution printing for branding, batch codes, and expiration dates.
- Tamper-Evident Seals: Apply adhesive labels or foil seals for added security.
- Vision Inspection (Optional): Cameras verify label placement and readability.
4. Conveyor Integration
- Infeed/Outfeed Conveyors: Seamless integration with upstream (e.g., bottle depalletizers) and downstream processes (e.g., packing or palletizing).
- Synchronized Speed Control: Matches filling, capping, and labeling speeds for optimal throughput.
5. Hygiene and Safety
- Stainless Steel Construction: 316L stainless steel contact parts for corrosion resistance and easy cleaning.
- IP65/IP67 Ratings: Dust and washdown protection for harsh environments.
- Quick Changeovers: Tool-free nozzle and capping head adjustments for different container sizes (1L–5L).
6. Advanced Automation
- Weight Check Reject: Automatically rejects underfilled/overfilled containers.
- Touchscreen HMI: Intuitive interface for recipe storage, batch management, and real-time monitoring.
- Remote Access & Data Logging: Ethernet/USB connectivity for integration with MES/ERP systems.
Operation Steps
- Container Loading: Manual or automated loading via conveyor.
- Filling: Servo-controlled filling by weight or volume, with adjustable flow rates for viscous products.
- Capping: Automatic pressing and torque-controlled sealing of lids.
- Labeling: Front/back label application with barcode printing and tamper-evident seals (optional).
- Discharge: Filled, capped, and labeled containers exit to packing stations or secondary processes (e.g., robotic palletizing).
Optional Features
- Inline Mixing/Heating: Homogenize or heat products during filling (e.g., cold-sensitive oils).
- Pressure Sensitive Labels: Custom branding, warnings, or instruction labels.
- Robotic Palletizing: Automates end-of-line stacking for efficient storage/shipping.
- Vision System: Inspects fill levels, cap placement, and label integrity.
Benefits of GLZON’s System
- Versatility: Handles 1L–5L containers and a wide range of viscosities (oils, lotions, lubricants).
- Efficiency: High-speed operation reduces labor costs and increases throughput.
- Accuracy: Gravimetric filling and servo control ensure precise dosing every time.
- Compliance: Meets global standards (GMP, ATEX, OSHA) for food, pharma, and industrial products.
- Low Maintenance: Durable design with quick-change components minimizes downtime.
Why Choose GLZON?
GLZON’s 1-5L Automated Bottling and Labeling Line delivers a robust, hygienic, and scalable solution for food oils, lubricants, and viscous liquids. Whether you’re producing cooking oils, engine oils, or specialty greases, our system ensures consistency, reliability, and adaptability for growing businesses.
Contact GLZON today for a customized production line tailored to your needs!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
