Fully Automatic Liquid Lotion/lubricant Pails Filling Machine for 5L
Fully Automatic Liquid Lotion/Lubricant Pails Filling Machine for 5L
Overview
GLZON’s 5L Fully Automatic Liquid Filling Machine is designed for high-speed, precise filling of lotions, lubricants, and other viscous liquids into 5L pails or containers. This servo-driven system combines volumetric or gravimetric filling with automated capping and labeling, ensuring efficiency, accuracy, and hygiene for bulk liquid products. Ideal for cosmetics, pharmaceuticals, automotive, or industrial applications, the machine meets rigorous standards for consistency and reliability.
Key Features
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High-Capacity Filling
- Filling Range: 1–5L per container (customizable for larger or smaller volumes).
- Throughput: Up to 30–40 pails/minute (depending on product viscosity and container size).
- Servo-Driven Precision: ±0.2% accuracy for weight-based or volumetric filling.
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Viscous Product Handling
- Pneumatic Pumps: High-flow pumps for thick lotions, gels, or pastes.
- Heavy-Duty Valves: No-drip, no-clog designs for viscous or abrasive products.
- Vacuum Filling (Optional): Reduces foam and air bubbles in liquids.
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Integrated Capping & Sealing
- Automated Lid Pressing: Servo-controlled press-on capping for secure seals.
- Tightening Torque Control: Adjustable torque for plastic, metal, or composite lids.
- Tamper-Evident Seals (Optional): Apply adhesive labels or foil seals post-capping.
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Hygiene and Safety
- Stainless Steel Construction: 316L stainless steel contact parts for corrosion resistance and easy sanitization.
- IP65/IP67 Ratings: Dust and washdown protection for harsh environments.
- ATEX/IECEx Compliance: Safe for flammable or explosive atmospheres (e.g., solvent-based products).
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User-Friendly Operation
- Touchscreen HMI: Intuitive interface for recipe storage, batch management, and real-time monitoring.
- Quick Changeovers: Tool-free nozzle and capping head adjustments for different pail sizes.
- Remote Access & Data Logging: Ethernet/USB connectivity for integration with MES/ERP systems.
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Advanced Automation
- Conveyor System: Infeed and outfeed conveyors for seamless integration with upstream/downstream processes.
- Weight Check Reject: Automatically rejects underfilled/overfilled pails.
- Vision System (Optional): Inspects fill levels, cap placement, and seal integrity.
Operation Steps
- Pail Loading: Manual or automated loading via conveyor.
- Filling: Servo-controlled filling by weight or volume, with adjustable flow rates for viscous products.
- Capping: Automatic pressing and torque-controlled sealing of lids.
- Labeling (Optional): Front/back label application, barcode printing, and expiration dates.
- Discharge: Filled and sealed pails exit to packing stations or secondary processes (e.g., palletizing).
Optional Features
- Nitrogen Blanketing: Prevents oxidation in sensitive formulations (e.g., natural oils).
- Inline Mixing/Heating: Homogenize or heat products during filling (e.g., cold-sensitive lotions).
- Robotic Palletizing: Automates end-of-line stacking for efficient storage/shipping.
- Pressure Sensitive Labels: Custom branding, warnings, or instruction labels.
Benefits of GLZON’s System
- Efficiency: High-speed filling and automation reduce labor costs and increase throughput.
- Accuracy: Gravimetric filling and servo control ensure precise dosing every time.
- Flexibility: Easily adapts to different pail sizes, lid types, and product viscosities.
- Compliance: Meets global standards (GMP, ATEX, OSHA) for liquid and viscous product packaging.
- Low Maintenance: Durable design with quick-change components minimizes downtime.
Why Choose GLZON?
GLZON’s 5L Automatic Filling Machine delivers a robust, hygienic solution for lotions, lubricants, and viscous liquids. Whether you’re producing cosmetics, pharmaceuticals, or industrial products, our system ensures consistency, reliability, and scalability for growing businesses.
Contact GLZON today for a customized filling solution tailored to your needs!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
