10L Automatic Plastic Bottle Filling System for Cosmetics, Shampoo, Edible Oils & Honey Products
10L Automatic Plastic Bottle Filling System: Versatile & High-Precision Solution
Overview
GLZON’s 10L Automatic Plastic Bottle Filling System is designed for high-speed, precise filling of cosmetics, shampoos, edible oils, honey, and other viscous or non-viscous liquids. This modular system combines efficiency, flexibility, and hygiene to meet the demands of food, beverage, and cosmetic industries.
Key Features
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High-Speed Filling
- Capacity: Fills 10 liters per minute (adjustable for smaller batches).
- Multi-Lane Conveyor: Supports up to 6-12 bottles per minute (depending on bottle size and viscosity).
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Precision & Accuracy
- Weight-Based Filling: ±0.5% accuracy via integrated load cells.
- Volumetric Mode: Ideal for low-viscosity products (e.g., shampoo, lotions).
- No Drip Design: Self-closing valves prevent leaks or spills.
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Material Compatibility
- Food-Grade Construction: Stainless steel (316L), food-safe plastics, and optional PTFE coatings.
- Hygienic Design: Easy-to-clean surfaces, quick-release parts, and no dead legs.
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Product Versatility
- Viscosity Handling: Suitable for 1–10,000 cP (customizable for higher viscosities).
- Gas/Foam Management: Vacuum fill heads for carbonated beverages or foamy products (e.g., honey).
- Nitrogen Overlay (Optional): Prevents oxidation in oils or sensitive cosmetics.
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Automation & Safety
- Touchscreen HMI Controls: Preset recipes, real-time monitoring, and error alerts.
- Automated Capping/Labeling: Integrated with screw cappers, snap cappers, or pressure sealers.
- Safety Features: Emergency stop, interlock sensors, and ATEX/IECEx certification for hazardous areas.
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Flexibility & Customization
- Bottle Formats: Accommodates 50ml–10L bottles (round, square, or custom shapes).
- Modular Upgrades: Add-ons like date coding, shrink-sleeving, or conveyor extensions.
Applications
- Cosmetics: Lotions, creams, serums, and aloe vera gels.
- Personal Care: Shampoos, conditioners, shower gels, and hair oils.
- Food & Beverage: Edible oils, honey, syrups, sauces, and juices.
- Pharmaceuticals: Oral liquids, syrups, and topical solutions.
Operation Steps
- Bottle Loading: Manual or automatic loading onto the conveyor.
- Pre-Fill Checks: Bottle presence sensors and weight checks.
- Automatic Filling: Weight-based or volumetric filling with nozzle retraction.
- Capping/Sealing: Integrated capping machine applies closures (e.g., flip tops, pump dispensers).
- Post-Fill Operations: Optional labeling, date coding, or shrink-wrapping.
- Discharge: Filled bottles exit via conveyor to packing stations.
Optional Features
- Inline Heating/Cooling: Maintain product temperature (e.g., hot-filled honey or cold-chain cosmetics).
- Vacuum Chamber: For foam reduction in honey or carbonated beverages.
- Tamex Seal Inspection: Ensures tamper-evident seals are properly applied.
- Data Connectivity: Ethernet/USB export for batch tracking and integration with MES/ERP systems.
Benefits of GLZON’s System
- Versatility: Handles everything from thin liquids (shampoo) to thick products (honey).
- Hygiene: Food-grade materials and easy-clean design comply with GMP, HACCP, and FDA standards.
- Speed & Efficiency: High throughput with minimal downtime between product changes.
- Customization: Tailored to your bottle types, product viscosities, and production needs.
- Low Maintenance: Durable components and quick-swap parts reduce operational costs.
Why Choose GLZON for Your Filling Needs?
GLZON’s 10L Automatic Filling System delivers precision, speed, and adaptability for a wide range of liquid products. Whether you’re producing gourmet honey, luxury cosmetics, or everyday shampoos, our system ensures consistent quality, compliance, and efficiency.
Contact GLZON today for a customized filling solution!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
