200L Drum Filling Machine for Adhesives High Efficiency Product Category
200L Drum Filling Machine for Adhesives: High Efficiency Solution
Overview
GLZON’s 200L Drum Filling Machine is specifically designed for high-efficiency filling of adhesives, sealants, and other viscous liquids. Engineered to handle challenging product characteristics (e.g., high viscosity, thixotropy, or chemical reactivity), this system ensures precise, spill-free filling while maximizing productivity in industrial settings.
Key Features for Adhesive Filling
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High Viscosity Handling
- Capability: Handles adhesives with viscosities up to 10,000 cP (customizable for higher viscosities).
- Positive Displacement Pumps: Ensures consistent flow without air entrainment.
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Precision & Accuracy
- Weight-Based Filling: ±0.2% accuracy via integrated load cells.
- No Drip Design: Self-closing valves prevent drips or leaks during and after filling.
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Material Compatibility
- Chemical-Resistant Construction: Stainless steel (316L), PTFE, or Hastelloy components.
- ATEX/IECEx Certified: Safe for flammable or explosive environments (common in adhesive manufacturing).
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Efficiency Optimization
- Dual/Triple Valve Options: Simultaneous filling of multiple drums (e.g., 200L drums in under 60 seconds).
- Conveyor Integration: Roller or belt conveyors for seamless drum loading/unloading.
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Safety & Compliance
- Static Grounding: Automated grounding to eliminate static sparks.
- Vapor Recovery: Enclosed fill heads with optional carbon filters or exhaust systems.
- Nitrogen Overlay (Optional): Prevents foaming or curing of adhesives during filling.
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Smart Automation
- HMI Touchscreen Controls: Preset recipes, real-time monitoring, and data logging.
- Remote Operation: Start/stop cycles from a safe distance via explosion-proof remote.
Applications for Adhesives
- Industrial Adhesives: Acrylic, epoxy, polyurethane, and silicone adhesives.
- Construction Sealants: High-viscosity sealants for windows, doors, and joints.
- Packaging Adhesives: Hot melt, pressure-sensitive, and cold glue products.
- Specialty Adhesives: Cyanoacrylate (super glue), UV-curable, or moisture-curing formulations.
Operation Steps
- Drum Placement: Position the 200L drum under the fill head via conveyor or manual loading.
- Automatic Grounding: Static elimination system grounds the drum to prevent sparks.
- Precision Filling: Positive displacement pumps fill to preset weight targets.
- Nozzle Retraction: Valves close tightly to prevent drips or leaks.
- Optional Nitrogen Overlay: Inert gas purging to protect adhesive from air exposure.
- Cycle Completion: Filled drum moves to the next stage (e.g., sealing, labeling).
Optional Features
- Inline Heating/Cooling: Maintain optimal adhesive temperature during filling.
- Vacuum Purging: Cleans hoses and valves to prevent cross-contamination.
- Tamex Capping: Automated application of tamper-evident caps or seals.
- Data Connectivity: USB/Ethernet export for batch tracking and integration with MES/ERP systems.
Benefits of GLZON’s Adhesive Filling Machine
- High Throughput: Dual/triple valves reduce cycle times by up to 50%.
- Versatility: Suitable for a wide range of adhesive viscosities and chemistries.
- Safety Compliance: ATEX, CE, and ISO certifications for hazardous environments.
- Low Maintenance: Chemical-resistant materials minimize wear and downtime.
- Scalability: Easily integrates into small or large production lines.
Why Choose GLZON for Adhesive Filling?
GLZON’s 200L Drum Filling Machine combines precision, speed, and safety to meet the unique challenges of adhesive filling. Whether you’re processing high-viscosity industrial adhesives or specialty formulations, GLZON delivers a reliable, efficient, and compliant solution.
Contact GLZON today for a customized adhesive filling system!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
