GLZON Drum Filling Systems Advanced Automation for Efficient Liquid Handling
GLZON Drum Filling Systems: Advanced Automation for Efficient Liquid Handling
Overview
GLZON’s Drum Filling Systems are engineered to streamline liquid filling operations for drums, IBCs, and large containers (5L–200L+). Leveraging advanced automation, precision engineering, and safety features, these systems optimize efficiency while ensuring compliance with industry standards for food, pharma, chemicals, and hazardous materials.
Key Features
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Automated Precision Filling
- High Accuracy: ±0.2% weight-based or ±0.5% volumetric accuracy.
- Dual/Triple Valve Options: Simultaneous filling for faster cycle times (e.g., 30L drums in under 30 seconds).
- No Drip Design: Self-closing valves prevent spills and cross-contamination.
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Material & Product Compatibility
- Food-Grade Systems: FDA-compliant 316L stainless steel or PTFE-lined components.
- Chemical Resistance: Hastelloy, PVC, or FRP construction for corrosive liquids (acids, solvents).
- ATEX/IECEx Certified: Safe for explosive atmospheres (flammable liquids, gases).
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Safety Integration
- Static Grounding: Automated grounding of drums to eliminate static sparks.
- Vapor Recovery: Enclosed fill heads with carbon filters or exhaust systems.
- Nitrogen Overlay (Optional): Inert gas purging for oxygen-sensitive products.
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Smart Automation
- HMI Touchscreen Controls: Preset recipes, real-time monitoring, and data logging.
- Conveyor Integration: Roller or belt conveyors for seamless drum handling.
- Remote Operation: Start/stop cycles from a safe distance via explosion-proof remote.
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Customizability
- Viscosity Handling: Up to 10,000 cP (customizable for higher viscosities).
- Temperature Control: Heating/cooling jackets for temperature-sensitive products.
- Data Connectivity: USB/Ethernet export for batch tracking and MES/ERP integration.
Applications
- Food & Beverage: Edible oils, sauces, syrups, dairy, and beverage bases.
- Pharmaceuticals: Oral liquids, suspensions, and sterile solutions.
- Chemicals & Petrochemicals: Solvents, acids, bases, and flammable liquids.
- Industrial Products: Lubricants, cutting fluids, adhesives, and cleaning agents.
- Hazardous Materials: UN-certified systems for explosive or toxic liquids.
Operation Steps
- Drum Placement: Position the drum under the fill head via conveyor or manual loading.
- Automatic Grounding: Static elimination system grounds the drum.
- Precision Filling: Automated valves fill to preset weight or volume targets.
- Nozzle Retraction: Valves close tightly to prevent drips or leaks.
- Optional Sealing: Apply tamper-evident caps, seals, or nitrogen blanketing.
- Cycle Completion: Filled drum moves to the next stage (e.g., labeling, capping).
Optional Features
- Inert Gas Overlay: Nitrogen blanketing to preserve product integrity.
- Vacuum Purging: Cleans hoses and valves to prevent cross-contamination.
- Weighing Modules: Integration with load cells for weight-based filling.
- Explosion-Proof Motors: ATEX/IECEx certification for hazardous environments.
- Remote I/O: Wired or wireless connectivity for centralized control.
Benefits of GLZON Drum Filling Systems
- Speed & Efficiency: Dual/triple valves reduce cycle times by up to 50%.
- Versatility: Suitable for food, pharma, chemicals, and hazardous liquids.
- Safety Compliance: ATEX, CE, ISO, and OIML-R60 certifications.
- Low Maintenance: Stainless steel and chemical-resistant components minimize wear.
- Scalability: Easily integrates into small or large production lines.
Why Choose GLZON?
GLZON’s drum filling systems combine precision, speed, and safety to meet the demands of modern liquid handling. Whether you’re processing food-grade products, pharmaceuticals, or corrosive chemicals, GLZON delivers a reliable, efficient, and compliant solution.
Contact GLZON today for a customized drum filling system!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
