30L Dual-Valve Filler System | Food-Grade & Chemical Resistant Configuration
30L Dual-Valve Filler System | Food-Grade & Chemical-Resistant Configuration
Overview
The GLZON 30L Dual-Valve Filler System is designed for high-precision, high-speed filling of liquids into containers up to 30 liters. Featuring dual-valve technology, it ensures fast, accurate, and spill-free filling for both food-grade and chemical-resistant applications. Ideal for industries requiring strict hygiene (e.g., food, pharma) or compatibility with aggressive chemicals (e.g., acids, solvents), this system combines versatility, safety, and efficiency.
Key Features
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Dual-Valve Technology
- High-Speed Filling: Two independent valves allow simultaneous filling of large containers or rapid cycle times.
- Precision Control: ±0.2% accuracy for weight-based filling or ±0.5% for volumetric.
- No Drip Design: Self-closing valves prevent drips or leaks after filling.
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Material Compatibility
- Food-Grade Option: FDA-compliant 316L stainless steel or PTFE-lined components for edible products.
- Chemical Resistance: Hastelloy, PVC, or FRP construction for corrosive chemicals (e.g., acids, bleach).
- ATEX/IECEx Certified: Safe for hazardous environments (flammable liquids, solvents).
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Safety & Compliance
- Vapor Recovery: Enclosed fill heads with carbon filters to capture fumes.
- Static Grounding: Automated drum grounding to eliminate static sparks.
- Nitrogen Overlay (Optional): Inert gas purging for oxygen-sensitive products.
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Automation & Efficiency
- HMI Touchscreen: Easy programming for preset fill levels and recipes.
- Conveyor Integration: Roller or belt conveyors for seamless container handling.
- Quick Changeover: Tool-free adjustments for different container sizes (e.g., 5L–30L).
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Customizability
- Viscosity Handling: Up to 10,000 cP (customizable for higher viscosities).
- Data Logging: USB/Ethernet export for batch tracking and compliance.
- Cleanroom Compatibility: Options for pharmaceutical or sterile environments.
Technical Specifications
- Filling Capacity: 5L–30L containers (customizable for larger sizes).
- Accuracy: ±0.2% (weight-based) or ±0.5% (volumetric).
- Flow Rate: Up to 10 L/min per valve (adjustable).
- Power: Explosion-proof motors (220V/50Hz or 110V/60Hz).
- Certifications: ATEX, CE, ISO, FDA (food-grade option), OIML-R60.
Applications
- Food & Beverage: Edible oils, sauces, syrups, dairy products, and beverages.
- Pharmaceuticals: Oral liquids, suspensions, and sterile solutions.
- Chemicals & Petrochemicals: Solvents, acids, bases, and flammable liquids.
- Household Products: Detergents, disinfectants, and cleaning chemicals.
- Industrial Oils: Lubricants, cutting fluids, and greases.
Operation Steps
- Container Placement: Position the container under the dual-valve fill head.
- Automatic Grounding: Static elimination system grounds the container.
- Dual-Valve Filling: Simultaneous filling through two valves for speed and precision.
- Nozzle Retraction: Valves close automatically to prevent dripping.
- Optional Sealing: Apply tamper-evident caps or seals (if required).
- Cycle Completion: Filled container moves to the next stage (e.g., labeling, capping).
Optional Features
- Inert Gas Overlay: Nitrogen blanketing for oxygen-sensitive products.
- Vacuum Purging: Removes residual product from hoses to prevent cross-contamination.
- Remote Control: Start/stop cycles from a safe distance (explosion-proof remote).
- Data Integration: Connectivity with MES/ERP systems for real-time monitoring.
- Heating/Cooling Jacket: Maintain product temperature during filling.
Benefits of GLZON’s Dual-Valve System
- Speed & Precision: Dual valves reduce cycle time while maintaining ±0.2% accuracy.
- Versatility: Suitable for food, pharma, and chemical applications with customizable materials.
- Safety: ATEX certification and vapor recovery ensure compliance in hazardous environments.
- Low Maintenance: Stainless steel and chemical-resistant components minimize wear.
- Scalability: Easily integrates into small or large production lines.
Why Choose GLZON?
GLZON’s 30L Dual-Valve Filler System is engineered for industries requiring hygiene, precision, and chemical resistance. Whether you’re processing food, pharmaceuticals, or corrosive chemicals, GLZON delivers a reliable, efficient, and compliant solution.
Contact GLZON today for a tailored configuration!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
