Automatic Drum Filling Machine High-Speed TopFill System | GLZON

Automatic Drum Filling Machine with High-Speed TopFill System | GLZON

Overview

The GLZON Automatic Drum Filling Machine features a High-Speed TopFill System designed for efficient, precise, and safe filling of liquids into open-top drums, IBC totes, and intermediate bulk containers. Ideal for chemicals, lubricants, oils, greases, and other heavy-duty or hazardous products, this system combines speed, accuracy, and reliability in industrial environments.

Key Features

1. High-Speed TopFill Technology

   • Overhead Nozzle Design: Prevents splashing and aerosolization, ensuring clean and spill-free filling.
   • Dual-Speed Filling: Fast initial fill with precision top-off for ±0.1% accuracy.
   • Vapor Recovery: Enclosed fill heads with carbon filters to capture fumes and minimize emissions.

2. Heavy-Duty Construction

   • Stainless Steel (304/316L): Corrosion-resistant materials for harsh chemicals and high-viscosity products.
   • Viscosity Handling: Capable of filling products up to 10,000 cP (customizable for higher viscosities).
   • ATEX/IECEx Certified: Safe for use in hazardous environments (e.g., flammable liquids, solvents).

3. Safety & Compliance

   • Static Grounding System: Automated drum grounding to eliminate static sparks.
   • Interlocked Guards: Prevents accidental access during operation.
   • Nitrogen Overlay (Optional): Inert gas purging to protect oxygen-sensitive products.

4. Automation & Efficiency

   • Weight-Based Accuracy: Integrated load cells and HMI controls ensure precise fill levels.
   • Continuous Operation: Automated drum indexing and conveyor systems for high throughput.
   • Quick Changeover: Tool-free adjustments for different drum sizes (20L–200L).

5. Customizability

   • Container Compatibility: Supports open-top drums, IBC totes, and intermediate bulk containers.
   • Material Options: Hastelloy or PTFE linings for extreme chemical compatibility.
   • Data Logging: USB/Ethernet export for batch tracking and compliance.

Technical Specifications

• Filling Capacity: 20L–200L drums, IBC totes, or custom containers.
• Viscosity Range: Up to 10,000 cP (higher viscosities available on request).
• Accuracy: ±0.1% (weight-based) or ±0.5% (volumetric).
• Power: Explosion-proof motors (220V/50Hz or 110V/60Hz).
• Certifications: ATEX, CE, ISO, OIML-R60 (weighing systems).

Applications

• Chemicals & Petrochemicals: Solvents, oils, resins, adhesives, and flammable liquids.
• Lubricants & Greases: Industrial oils, gear oils, greases, and cutting fluids.
• Food & Beverage: Edible oils, syrups, and bulk ingredients (optional food-grade design).
• Pharmaceuticals: APIs, suspensions, and sterile liquids (cleanroom compatible).
• Paints & Coatings: High-viscosity formulations and solvent-based products.

Operation Steps

1. Drum Placement: Open-top drum is positioned under the overhead filling nozzle.
2. Automatic Grounding: Static elimination system grounds the drum to prevent sparks.
3. Precision Filling: Weight-based or volumetric dispensing with controlled flow rate.
4. Nozzle Retraction: Automated lift and seal to prevent dripping or spillage.
5. Optional Capping/Sealing: Apply tamper-evident seals or closures (if required).
6. Cycle Completion: Filled drum moves to next stage (e.g., labeling, palletizing).

Optional Features

• Conveyor Systems: Roller or belt conveyors for seamless drum handling.
• Remote Control: Start/stop cycles from a safe distance (explosion-proof remote).
• Vacuum Purging: Removes residual product from hoses to prevent cross-contamination.
• Inert Gas Overlay: Nitrogen blanketing for oxygen-sensitive products.
• Data Integration: MES/ERP connectivity for real-time production monitoring.

Benefits of GLZON’s Solution

1. Speed & Precision: High-speed filling with ±0.1% accuracy reduces cycle time and product waste.
2. Versatility: Handles thin liquids, viscous products, and hazardous materials with ease.
3. Regulatory Compliance: ATEX and CE certifications ensure safety in explosive atmospheres.
4. Low Maintenance: Robust stainless steel construction with easy-to-clean components.
5. Scalability: Suitable for small-scale production or large industrial operations.

Why Choose GLZON?

GLZON’s Automatic Drum Filling Machine with High-Speed TopFill System is engineered for industries requiring reliable, efficient, and safe filling solutions. Whether you’re processing chemicals, lubricants, oils, or other heavy-duty liquids, GLZON delivers precision, automation, and peace of mind.

Contact GLZON today for a customized solution!

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com