200L Steel Drum Filling Machine - Rotary Arm Design for Chemical & Food Grade Liquids

200L Steel Drum Filling Machine - Rotary Arm Design for Chemical & Food Grade Liquids

Machine Overview

The 200L steel drum filling machine with a rotary arm design is a high-efficiency, automated solution for precisely filling 200-liter steel drums with chemical and food-grade liquids. Its rotary arm mechanism ensures fast, accurate, and spill-free filling, making it ideal for industries requiring strict hygiene, precision, and safety. This system is designed to handle both corrosive chemicals and food-grade liquids while ensuring compliance with industry standards.

Key Features

1. Rotary Arm Design

   • Efficient Operation: The rotary arm swings over the drum, eliminating manual lifting and positioning. It reduces cycle times and labor costs by automating the filling process.
   • Precise Alignment: Self-centering nozzles ensure accurate alignment with the drum opening, minimizing spills and splashes.
   • Adjustable Arm Reach: Customizable arm length to accommodate different drum sizes and layouts.

2. Dual-Purpose Compatibility

   • Chemical Handling: Constructed with corrosion-resistant materials (e.g., stainless steel 316L, PTFE, or Hastelloy) to safely handle aggressive chemicals like acids, bases, and solvents.
   • Food Grade Safety: FDA-compliant components, hygienic design, and easy-to-clean surfaces for edible oils, sauces, beverages, and other food-grade liquids.

3. Precision Filling Technology

   • Flow Meters & Sensors: High-precision flow meters and level sensors ensure accurate volume control, preventing overfilling or underfilling.
   • Adjustable Flow Rates: Customizable filling speeds to match product viscosity, prevent foaming, and reduce splashing.
   • Pre-Programmed Recipes: Store settings for different products, drum sizes, and fill volumes for quick changeovers.

4. Safety and Compliance

   • Spill Prevention: Drip-free nozzles, automatic shut-off, and anti-splash design minimize product loss and environmental contamination.
   • ATEX/IECEx Certification: Available for hazardous environments (customizable for explosive atmospheres).
   • Static Grounding: Eliminates spark risks during flammable liquid filling.
   • Emergency Stop: Redundant safety features to halt operations in case of irregularities.

5. User-Friendly Operation

   • Touchscreen Interface: Intuitive HMI (Human-Machine Interface) for easy setup of fill volumes, speeds, and recipes.
   • Remote Control: Option for remote operation via PC or mobile device.
   • Pre-Programmed Recipes: Save settings for different products and drum sizes for quick changeovers.

6. Durability and Low Maintenance

   • Stainless Steel Construction: Rust-resistant and easy to clean for food and chemical applications.
   • Modular Design: Quick access to components for maintenance, cleaning, and sanitization.
   • Long Service Life: Robust construction ensures reliability in demanding industrial environments.

Applications

• Chemicals: Acids, bases, solvents, hazardous liquids, and industrial chemicals.
• Food & Beverage: Edible oils, syrups, sauces, beverages, and food-grade additives.
• Pharmaceuticals: Active ingredients, bulk pharmaceutical liquids, and APIs.
• Oil & Lubricants: High-viscosity fluids, industrial oils, and lubricants.
• Agriculture: Fertilizers, pesticides, and agrochemicals.

Benefits

• Increased Throughput: Faster filling cycles reduce labor costs and boost productivity.
• Consistent Quality: Accurate filling ensures product integrity and compliance with regulatory standards.
• Enhanced Safety: Minimizes operator exposure to hazardous or contaminated materials.
• Versatility: Suitable for both chemical and food-grade applications with minimal adjustments.
• Reduced Waste: Precision filling minimizes product loss and environmental impact.

Customization Options

1. Material Choices:

   • Stainless steel (304/316L) for general chemical and food use.
   • Specialized alloys (e.g., Hastelloy, PTFE) for highly corrosive chemicals.
   • Coated carbon steel for cost-effective non-hazardous applications.

2. Automation Levels:

   • Semi-automatic: Manual drum loading with automated filling.
   • Fully automatic: Integrated conveyor systems for drum loading, filling, and unloading.

3. Special Features:

   • Nitrogen Blanketing: Inert gas purging to prevent oxidation or contamination.
   • Vacuum Filling: For foam-prone or sensitive liquids.
   • Heating/Cooling Jackets: To maintain product temperature during filling.
   • Weight Scale Integration: For precise fill-weight verification.

4. Safety Upgrades:

   • ATEX/IECEx certification for explosive atmospheres.
   • Explosion-proof motors and electrical components.

Technical Specifications

• Filling Capacity: 200L steel drums (customizable for other container sizes).
• Filling Speed: Adjustable from 10 to 100 liters per minute (depending on product viscosity).
• Accuracy: ±0.5% (configurable to ±0.2% with high-precision flow meters).
• Nozzle Type: Self-centering, drip-free design with optional anti-splash features.
• Power Requirements: 220V/380V (customizable for regional voltages).
• Control System: PLC with touchscreen HMI (Siemens, Omron, or equivalent).

Why Choose This Machine?

• Proven Reliability: Trusted by global industries for consistent performance in harsh environments.
• Global Support: Worldwide shipping, installation, training, and after-sales service.
• Cost-Effective: High-quality equipment designed for long-term use and low maintenance.
• Customization: Tailored solutions to meet unique application requirements.

Get Started Today!

For a customized solution tailored to your specific needs, consult with our team. We provide consultation, installation, training, and ongoing support to ensure your success.

This detailed description covers the machine's design, features, applications, benefits, and customization options, emphasizing its versatility for both chemical and food-grade liquids.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com