5 Gallon Filling Machine,suitable for Chemical, Paint, Coating in Pail
5 Gallon Filling Machine: Chemical, Paint, & Coating Pail Filler
Overview
The 5 Gallon Filling Machine is a versatile, high-precision system designed for chemicals, paints, coatings, adhesives, and other hazardous or viscous liquids. It integrates ATEX/IECEx safety certifications, weight-based accuracy, and customizable automation to ensure reliable, compliant filling into 5-gallon pails.
Key Features
1. Safety & Compliance
- ATEX/IECEx Certified: Safe for Zone 1/21 hazardous environments (ATEX Category 2/3).
- Static Earthing: Automated grounding system to prevent static sparks.
- Drip Tray & Containment: Stainless steel spill containment with emergency stop buttons.
- Ex-Proof Electrical Components: Intrinsically safe motors, sensors, and controls.
2. Precision Weighing System
- High-Accuracy Load Cells: ±0.1%~0.2% accuracy for consistent batch weights.
- Tare Weight Calibration: Automatically accounts for container weight before filling.
- Pre-Set Batching: Programmable target weights for repeatable results.
3. Viscosity Handling
- Variable Speed Pump: Adjustable flow rates (e.g., 10–80 L/min) for thin to high-viscosity liquids.
- Heated Options (Optional): Jacketed pipes or drum heaters for thick coatings or adhesives.
4. Advanced Automation
- Touchscreen HMI: Intuitive interface for recipe management, real-time monitoring, and diagnostics.
- Servo-Driven Nozzle: Automates positioning for precise filling into pails or drums.
- Nitrogen Purge (Optional): Inert gas purging to prevent foaming or oxidation.
5. Durability & Hygiene
- Stainless Steel Construction: 304/316L stainless steel for corrosion resistance and easy cleaning.
- CIP (Clean-In-Place): Optional self-cleaning system for hygiene and maintenance.
- Chemical Resistance: Materials resistant to solvents, acids, and aggressive chemicals.
6. Customization & Flexibility
- Multi-Product Capability: Quick changeover for different liquids or container sizes.
- Integration Options: Compatible with upstream mixing systems, capping machines, or conveyor lines.
- Labeling/Coding (Optional): Automated batch numbering, expiration dates, or barcode printing.
Applications
- Chemicals: Industrial solvents, acids, bases, and specialty chemicals.
- Paints & Coatings: Solvent-based, water-based, or high-viscosity coatings.
- Adhesives & Sealants: Two-part resins, epoxies, or polyurethanes.
- Oils & Lubricants: Engine oils, gear oils, and industrial lubricants.
Optional Upgrades
- Vision Inspection: Cameras to verify fill levels, seal integrity, or label placement.
- Remote Monitoring: IoT-enabled data logging for predictive maintenance and compliance reporting.
- Multi-Nozzle System: Simultaneous filling of multiple pails for higher throughput.
Benefits
- Safety Compliance: ATEX certification ensures safe operation in hazardous environments.
- Precision & Consistency: Weight-based filling guarantees accurate batch weights.
- Labor Efficiency: Full automation reduces manual intervention and operator risk.
- Scalability: Modular design allows expansion to multi-nozzle or integrated lines.
- Low Maintenance: Robust construction and CIP capability minimize downtime.
Why Choose This Machine?
This 5 Gallon Filling Machine is engineered for reliability, safety, and precision in demanding environments. Its ATEX compliance, high-viscosity handling, and customizable automation make it ideal for industries requiring strict accuracy, hazard mitigation, and scalability.
Ready to optimize your pail-filling process? Contact us for a tailored quote, demo, or site assessment!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
