High Efficiency Filling Machine for Liquid Fertilizer in Pail With Capping

Auto Ex-Proof 25 Liter Pail Filling Machine for Lubricating Oil & Coatings

Overview

The Auto Ex-Proof 25 Liter Pail Filling Machine is a robust, ATEX-certified system designed for safe and precise filling of flammable or hazardous liquids like lubricating oils, coatings, solvents, and adhesives into 25L pails. It combines weight-based accuracy, explosion-proof safety, and customizable automation to meet the demands of industrial applications requiring reliability and compliance.

Key Features

1. Safety & Compliance

• ATEX/IECEx Certified: Safe for Zone 1/21 hazardous environments (ATEX Category 2/3).
• Static Earthing: Automated grounding system to eliminate static sparks.
• Drip Tray & Containment: Stainless steel spill containment with emergency stop buttons.
• Ex-Proof Electrical Components: Intrinsically safe motors, sensors, and controls.

2. Precision Weighing System

• Load Cell Technology: Achieves ±0.1%~0.2% accuracy for consistent batch weights.
• Tare Weight Calibration: Automatically accounts for container weight before filling.
• Pre-Set Batching: Programmable target weights for repeatable results.

3. High-Viscosity Handling

• Variable Speed Pump: Adjustable flow rates (e.g., 20–150 L/min) for oils, coatings, or thinners.
• Heated Options (Optional): Jacketed pipes or drum heaters for viscous liquids.

4. Advanced Automation

• Touchscreen HMI: Intuitive interface for recipe management, real-time monitoring, and diagnostics.
• Servo-Driven Nozzle: Automates positioning for precise filling into pails or drums.
• Nitrogen Purge (Optional): Inert gas purging to prevent foaming or oxidation.

5. Durability & Hygiene

• Stainless Steel Construction: 304/316L stainless steel for corrosion resistance and easy cleaning.
• CIP (Clean-In-Place): Optional self-cleaning system for hygiene and maintenance.
• Chemical Resistance: Materials resistant to oils, solvents, and aggressive chemicals.

6. Customization & Flexibility

• Multi-Product Capability: Quick changeover for different liquids or container sizes.
• Integration Options: Compatible with upstream mixing systems, capping machines, or conveyor lines.
• Labeling/Coding (Optional): Automated batch numbering, expiration dates, or barcode printing.

Applications

• Lubricating Oils: Engine oils, gear oils, and industrial lubricants.
• Coatings & Paints: Solvent-based, water-based, or high-viscosity coatings.
• Solvents & Adhesives: Flammable or hazardous industrial chemicals.
• Household Chemicals: Detergents, sanitizers, or bulk cleaning agents.

Optional Upgrades

• Vision Inspection: Cameras to verify fill levels, seal integrity, or label placement.
• Remote Monitoring: IoT-enabled data logging for predictive maintenance and compliance reporting.
• Multi-Nozzle System: Simultaneous filling of multiple pails for higher throughput.

Benefits

1. Safety Compliance: ATEX certification ensures safe operation in hazardous environments.
2. Precision & Consistency: Weight-based filling guarantees accurate batch weights.
3. Labor Efficiency: Full automation reduces manual intervention and operator risk.
4. Scalability: Modular design allows expansion to multi-nozzle or integrated lines.
5. Low Maintenance: Robust construction and CIP capability minimize downtime.

Why Choose This Machine?

This ex-proof filling machine is engineered for reliability, safety, and precision in demanding environments. Its ATEX compliance, high-viscosity handling, and customizable automation make it ideal for industries requiring strict accuracy, hazard mitigation, and scalability.

Ready to streamline your pail-filling process? Contact us for a tailored quote, demo, or site assessment!