5 Gallon Weighing Filling Machine, Automatic Cap Placement, Suitable for Chemical, Paint, Coating, 2
5-Gallon Weighing Filling Machine with Automatic Cap Placement
Engineered for Precision, Safety, and Efficiency in Chemical, Paint, and Coating Production
Overview
The 5-Gallon Weighing Filling Machine is a high-precision, automated solution designed for fast, accurate filling of 5-gallon pails or containers with chemicals, paints, coatings, and other hazardous or viscous liquids. Equipped with automatic cap placement, this machine ensures sealed, leak-proof closures while maintaining ATEX-certified safety for explosive atmospheres.
Key Features
1. Precision Weighing & Filling
- High-Accuracy Load Cells: ±0.1%~0.2% accuracy ensures precise batch weights.
- Weight-Based Control: Real-time monitoring adjusts flow rates for exact fill volumes.
- Adjustable Flow Rates: Customizable pump speeds (10–60 L/min) to handle thin to high-viscosity products.
2. Automatic Cap Placement
- Integrated Capping System: Simultaneously applies screw-caps, press-on lids, or tamper-evident seals.
- Torque Control: Programmable tightening force for secure, leak-proof closures.
- Cap Feeder Integration: Optional automatic cap feeding and orientation for seamless operation.
3. Safety & Compliance
- ATEX/IECEx Certification: Safe for Zone 1/21 hazardous areas (ATEX Category 2/3).
- Static Earthing System: Automated grounding of containers and nozzles to prevent static sparks.
- Drip Tray & Containment: Stainless steel spill containment with emergency stop buttons.
4. Corrosion Resistance & Durability
- Stainless Steel Construction: 304/316L stainless steel for compatibility with corrosive chemicals.
- Chemical-Resistant Hoses & Seals: EPDM, Viton, or PTFE materials to withstand harsh environments.
- CIP (Clean-In-Place): Optional self-cleaning system for easy maintenance and hygiene.
5. User-Friendly Operation
- Touchscreen HMI: Intuitive interface for recipe management, real-time monitoring, and diagnostics.
- Recipe Storage: Save up to 200+ product profiles for different formulations or container sizes.
- Remote Access: IoT-enabled data logging for predictive maintenance and compliance reporting.
6. Customization Options
- Viscosity Handling: Heated filling nozzles or jacketed pipes for high-viscosity products like paint or coatings.
- Nitrogen Purge (Optional): Inert gas purging to prevent foaming or oxidation during filling.
- Labeling/Coding: Optional automated batch numbering, expiration dates, or barcode printing.
7. Multi-Product Compatibility
- Quick Changeover: Tool-free nozzle swaps and programmable recipes for flexibility in production.
Applications
- Chemicals: Acids, bases, solvents, adhesives, and industrial chemicals.
- Paints & Coatings: Water-based, solvent-based, or high-viscosity coatings.
- Other Applications: Lubricants, oils, food-grade syrups, and pharmaceutical liquids.
Optional Upgrades
- Vision Inspection: Cameras to verify fill levels, cap alignment, or label placement.
- Multi-Nozzle Expansion: Add up to 4 nozzles for even higher throughput.
- Environmental Control: Enclosed cabinet with HEPA filtration for dusty or fume-generating products.
Benefits
- Precision & Consistency: Weight-based filling ensures accurate batch weights every time.
- Safety Compliance: ATEX certification and static earthing for hazardous environments.
- Corrosion Resistance: Stainless steel and chemical-resistant components for longevity.
- Versatility: Suitable for chemicals, paints, coatings, and more with customizable features.
- Scalability: Multi-nozzle options and integration capabilities for future expansion.
Why Choose This Machine?
This 5-Gallon Weighing Filling Machine combines precision, automation, and safety into a robust solution for industrial liquid filling. Its automated cap placement, ATEX certification, and corrosion-resistant design make it ideal for handling chemicals, paints, and coatings while ensuring compliance and efficiency.
Ready to streamline your filling process? Contact us for a tailored quote, demo, or site assessment!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
